Auburn Gear Power Wheel Model 145 Service-Handbuch - Seite 3

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STEP 11
Identify and mark the target tab/slot combination required to achieve
the recommended preload of 3/4 tab to 1 full tab. Refer to figures
below.
STEP 12
Set the bearing preload by advancing the bearing nut (14) onto the
shaft (1) between 3/4 tab to 1 full tab. To advance the bearing nut to
the preload position, tighten bearing nut using tool 593RR until the slot
and tab combination identified in Step 11 are aligned. Do not exceed
150 lb-ft (203 N-m). If the appropriate slot and tab are not aligned prior
to reaching 150 lb-ft (203 N-m), tap end of bearing nut tool as
described in Step 8 and continue to tighten bearing nut. Repeat as
required until the appropriate tab and slot are aligned.
STEP 13
Secure bearing nut (14) by bending the lock washer (13) tab into the
aligned bearing nut slot.
STEP 14
Assemble thrust washers (17), spring (18) and retaining rings (16) in
the middle grooves of input shaft (15). Install a third retaining ring (16)
in groove on splines at end of input shaft (15).
STEP 15
Insert the long splined end of the input shaft (15) with spring (18),
thrust washers (17) and retaining rings (16) into spindle (3).
STEP 16
Assemble the secondary carrier assembly (20) on the spindle (3).
STEP 17
Clean mating surfaces and apply a bead of silicone sealant to face of
NOTE: When installing a hydraulic motor to the Power Wheel drive it is necessary to place an "O" ring or gasket (not supplied by Auburn Gear)
between the motor and the planetary drive. "O" ring sizes: SAE A 2-042, SAE B 2-155, SAE C 2-159.
It is recommended that the primary and secondary carrier assemblies (20 & 21) be serviced in their entirety to protect the integrity of the Power
Wheel drive.
IMPORTANT: POWER WHEEL PLANETARY DRIVES ARE SHIPPED WITHOUT LUBRICANT AND MUST BE FILLED TO THE PROPER
LEVEL PRIOR TO START UP.
Observe lubrication recommendations given by the original equipment manufacturer. When specific recommendations are not available, use mild
extreme pressure lubricant API-GL-5, No. 80 or 90 when filling the Power Wheel under normal temperature ranges between 0 - 120°F (-18 to
49°C). Power Wheel is to be half full of oil when unit is mounted level and horizontal. Use drain and fill plugs located in cover. Oil is to be changed
after first 50 hours of operation with subsequent changes every 1000 hours or yearly, which ever comes first. If unit is to be operated vertically, if
ambient conditions are outside the specified range, or if the oil temperature exceeds 200°F (93°C) contact Auburn Gear for oil and level
recommendations.
CAUTION: The Power Wheel will not normally be damaged by towing; however, the hydraulic drive components may be damaged unless the
Power Wheel is disengaged from the drive motor. Road speeds in excess of 25 MPH should be avoided unless clearly specified to be permissible
by the equipment manufacturer.
CAUTION: For units equipped with the standard spring disconnect, assemble the disengage cover (30) with the dimpled center protruding inward.
For units equipped with the optional quick disconnect, push in center plunger of disconnect (35).
A protective film is applied to the Power Wheel at the factory to prevent rust during shipment. Additional protection may be required if the Power
Wheel is to be stored for an extended period of time.
MH674-0412
CARRIER ASSEMBLIES
LUBRICATION RECOMMENDATIONS
TOWING VEHICLE
TO DISENGAGE POWER WHEEL
STORAGE
hub (9) that mates with ring gear (19). See instructions on sealant
package. Assemble ring gear (19) to hub (9) being careful to align
boltholes.
STEP 18
Assemble the primary carrier assembly (21) into the ring gear (19). It
will be necessary to rotate carrier to align secondary sun gear {part of
primary carrier assembly (21)} with planet gear teeth in secondary
carrier assembly (20). Assemble primary sun gear (22) over input
shaft (15). Rotate primary sun gear (22) to align input shaft (15) to
gear splines and gear teeth in primary carrier assembly (21).
STEP 19
Lubricate "O" ring (25) and assemble in groove inside cover hole,
push disengage plunger (24) into cover (26) with pointed end facing
inside of unit.
STEP 20
Assemble the thrust washer (23) with tangs engaged with cover (26).
NOTE: A small amount of grease applied to the backside of thrust
washer (23) will hold washer in place. Apply a bead of silicone sealant
to end of face of ring gear (19). Assemble cover (26) aligning holes of
cover (26) and ring gear (19). Assemble the twenty-four 3/8-16 x 6 ½
inch grade 8 bolts (28) and flat washers (27). Torque bolts to
45-50 lb-ft (61-68 N-m).
STEP 21
Assemble the disengage cover (30) with dimpled center protruding out
if wheel is to be used to drive the vehicle. Assemble and torque the
two 5/16-18 x 1/2 inch bolts (31). Torque bolts to 10-20 lb-ft (14-27 N-
m).
STEP 22
If required, assemble a new retaining ring (1) into groove in inside
diameter of coupling (2). Invert the Power Wheel assembly and
assemble the coupling (2), with end nearest retaining ring out onto the
input shaft (15). NOTE: Coupling (2) must be assembled to input shaft
(15) so that end with retaining ring (1) is nearest motor or spindle side
of drive.
STEP 23
After motor is assembled to drive or drive is sealed at spindle, fill with
lubricant to proper level and install pipe plug (33) torque to 11-25 lb-ft
(15-34 N-m).