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ABB ACQ80-04 Series Manual de instalación rápida y puesta en marcha



Connecting EIA-485 Modbus RTU terminal to the drive

Connect the fieldbus to the EIA-485 Modbus RTU terminal on the RIIO-01 module

which is attached to the control unit of the drive. The connection diagram is

shown below.

Fieldbus controller

Data flow

Control Word (CW)

References

Status Word (SW)

Actual values

Parameter R/W

Service messages (acyclic)

requests/responses

Termination OFF

Drive

1) The device at both ends on the fieldbus must have termination set to ON.

8. Install the control panel

To install the control panel:

Close the front cover and tighten

the locking screw.

Put the bottom edge of the

control panel into position.

Push the top of the control panel

until it locks into position.

9. Start up the drive

For information on the start-up and drive parameters, refer to the

Firmware manual

(3AXD50000170654 [EN]).

WARNING! Before you start up the drive, make sure that the

installation is complete. Make sure that the cover of the drive and the

cable box, if included, are in place.

Make sure that the motor does not cause danger when it starts.

Disconnect the motor from other machinery, if there is a risk of

damage or injury.

For information on the user interface, refer

to the

ACS-AP-x Assistant control panel

user's manual

(3AUA0000085685 [EN]).

The control panel has softkeys below the

display to access the corresponding

commands, and arrow keys to navigate the

menu and change parameter values. Push

the "?" button to open the help function.

First start-up:

Make sure that you have the motor data

(from the name plate) available.

Set the main power to on.

Select the user interface language

with the arrow keys and set it with the

right softkey (OK).

Start set-up

Select

and push the right

softkey (Next).

Select the localization and push the

right softkey (Next).

To complete the start-up procedure,

enter the settings and values when

you are prompted by the set-up

assistant.

To set up fieldbus communications for a

fieldbus adapter, refer to the applicable

fieldbus adapter manual and to the

ACQ80

Firmware manual

(3AXD50000170654

[EN]).

Navigate to parameters and configure below parameters for a basic start

up.

Parameter

Value

99.03 Motor type

Asynchronous/Permanent magnet motor

99.04 Motor control mode

Scalar for Asynchronous motor and Vector for

Permanent magnet motor

Motor data parameters 99.06...

As per motor name plate

99.10

79.10 Operating mode

Manual IN1 Start; stop

79.11 Manual input source 1

Start signal source - DI1

79.41 Start DC voltage

ABB recommends to keep this value higher than

the value in parameter 79.42.

79.42 PV cell min voltage/79.43 PV cell

As per PV cell rating

max voltage

79.51 Pump minimum speed

ABB recommends to keep this value 20% of

motor nominal rpm or more.

79.52 Pump maximum speed

Pump maximum speed in RPM

For information on program features, refer to the

(3AXD50000170654 [EN]).

Ecodesign

(EU 2019/1781) and SI 2021 No.

745)

ACQ80 manual list

3AXD50000701247 Rev B EN 2022-02-16

Warnings and faults generated by the drive

Warning

Fault

A2A1

2281

A2B1

2310

Termination ON

A2B3

2330

Fieldbus

A2B4

2340

Process I/O (cyclic)

3130

3181

A3A1

3210

A3A2

3220

...

3381

A5A0

5091

Termination ON

AFF6

Drive

D506

D5B0

D4B0

D4B1

D5B1

For the complete list of warnings and faults, refer to the

control program firmware manual

Ratings

For detailed technical information, refer to the

(3AXD50000170661 [EN]).



IEC ratings,

ACQ80

IEC type

ACQ80-04-...

0kW75-4

01kW1-4

01kW5-4

02kW2-4

03kW0-4

04kW0-4

05kW5-4

07kW5-4

011kW-4

015kW-4

18kW5-4

022kW-4



Fuses

For more information on fuses, circuit breakers and manual motor protectors,

refer to the

ACQ80 -04 Hardware manual

Ambient conditions

Requirement

Installation altitude

Air temperature

Relative humidity

Contamination levels

(IEC 60721-3-x)

Shock (IEC 60068-2-27,

ISTA 1A)

Free fall

1) Altitude derating: Up to 4000 m (13123 ft) is possible for 400 V units, if the

maximum switching voltage for the integrated Relay Output 1 is 30 V at 4000 m

(13123 ft) (e.g. do not connect 250 V to Relay Output 1). Up to 250 V is permitted

up to 2000 m (6562 ft).

For a 3-phase 400 V drive at 4000 m (13123 ft) altitude, only the following power

systems are permitted: TN-S, TN-c, TN-CS, TT (not corner grounded).

ACQ80 Firmware manual

Description

Warning: Current calibration is done at the next start.

Fault: Output phase current measurement fault.

Overcurrent. The output current is more than the internal limit. This

can be caused by an earth fault or phase loss.

Earth leakage. A load unbalance that is typically caused by an earth

fault in the motor or the motor cable.

Short circuit. There is a short circuit in the motor or the motor cable.

Input phase loss. The intermediate DC circuit voltage oscillates. This

can be caused by missing AC supply phase or other reasons.

Cross connecion. The input and motor cable connections are

incorrect.

DC link overvoltage. There is an overvoltage in the intermediate DC

circuit.

DC link undervoltage. There is an undervoltage in the intermediate DC

circuit.

Output phase loss. All three phases are not connected to the motor.

Safe torque off. The Safe torque off (STO) function is on.

Identification run. The motor ID run occurs at the next start.

Pump cleaning not possible: Pump cleaning not started as the drive is

not in remote control.

Pump min speed: MPPT logic is unable to increase motor speed above

79.51 Pump minimum speed. This is caused by less solar power. As a

result, drive stops and resets after default reset time set in the

parameter 79.61 Fault reset time.

Running dry: Dry run protection is activated.

PV max volt: The DC bus voltage in the inverter is above the voltage

set in 79.43 PV cell max voltage.

Start delay active: This alarm occurs if more than three start occurs

within one minute. Warning resets automatically after five minutes

and if start command is present, drive starts automatically.

ACQ80-04 standard

([3AXD50000170654EN]).

ACQ80-04 Hardware manual

= 400 V

Input

Output ratings

Max.

Nominal

current

use

max

2.6

3.2

2.6

0.75

3.3

4.7

3.3

1.1

4.0

5.9

4.0

1.5

5.6

7.2

5.6

2.2

7.2

10.1

7.2

3.0

9.4

13.0

9.4

4.0

12.6

16.9

12.6

5.5

17.0

22.7

17.0

7.5

25.0

30.6

25.0

11.0

33.0

45.0

32.0

15.0

39.0

57.6

38.0

18.5

50.0

81.0

50.0

22.0

(3AXD50000170661 [EN]).

During operation (installed for stationary use)

400 V units: 0...4000 m (0...13123 ft) above sea level (with derating

above 1000 m [3281 ft])

-10...+60 °C (14....140 °F). Above 50 °C (122 °F) derating is required.

No frost allowed.

5... 95% without condensation

No conductive dust allowed

IEC 60721-3-3: 2002

Classification of environmental conditions - Part 3-3: Classification

of groups of environmental parameters and their severities -

Stationary use of weather protected locations

Not allowed

Dimensions and weights

Frame

size

mm in

205 8.1 223 8.8 176

205 8.1 220 8.7

176

205 8.1 240 9.5 176

Free space requirements

Frame

size

Above

R0...R3

2.9

Certifications

The applicable certifications are shown on the product's type label.

CE marking Solar impulse

TÜV Nord

marking

Declaration of conformity

Frame

size

EU Declaration of Conformity

1.0

Machinery Directive 2006/42/EC

1.5

2.0

Manufacturer: ABB INDIA LIMITED.

3.0

Address:

Plot No 5 & 6,2nd Phase, Peenya Industrial Area, Bangalore, 560058, India.

Phone:

+91 80 22949359

4.0

Declare under our sole responsibility that the following product:

5.0

Frequency converter

7.5

ACQ80-04

10.0

with regard to the safety function

15.0

Safe torque-off

20.0

25.0

is in conformity with all the relevant safety component requirements of the EU Machinery Directive

2006/42/EC, when the listed safety function is used for safety component functionality.

30.0

The following harmonized standards have been applied:

EN 61800-5-2:2007

EN 62061:2005 + AC:2010 +

A1:2013 + A2:2015

EN ISO 13849-1:2015

EN ISO 13849-2:2012

EN 60204-1:2018

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The following other standard have been applied:

IEC 61508:2010, parts 1-2

IEC 61800-5-2:2016

The product referred in this declaration of conformity fulfils the relevant provisions of other

European Union directives which are notified in a single EU declaration of conformity

3AXD10000715392.

Person authorized to compile the technical file:

Name and address: Jussi Vesti, Hiomotie 13, 00380 Helsinki, Finland.

Bangalore, 15 Dec 2021

Signed for and on behalf of:

A R Madhusudan

Vice President – Drive Products, ABB India

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