Shimano BR-M515 Manual de servicio - Página 35

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< SM-BH96 >

1. At brake lever end

Pass the hose through the banjo nut and the olive

as shown in the illustration.

Direction of insertion

Banjo nut

(sold separately)

Hose

Use an object such as a needle to smooth the inside

of the cut end of the hose, and then install the

connector insert. Attach the hose to the TL-BH61 as

shown in the illustration, and secure the TL-BH61 in

a vise. Then use a hammer or similar tool to knock

the connector insert in firmly until the base of the

connector insert touches the end of the hose. If the

end of the hose is not touching the base of the

connector insert, the hose may become

disconnected or fluid leaks may occur.

Hose

Connector

insert

Note : The banjo should face at an

angle of 90° to the calipers.

Olive

Cut end

Apply grease to

the outside of

the olive.

Olive

Grease

Connector insert

Hose

4mm

Olive

TL-BH61

Vise

Caliper end

After checking that the olive is positioned as shown

in the illustration, apply grease to the thread of the

banjo nut and then tighten the banjo nut.

5mm

Olive

Hose

While pushing the brake hose,

tighten the banjo nut.

Tightening torque:

5 - 7 N·m {44 - 60 in. lbs.}

4. Installation of the hose

Check that the O-rings are positioned in the

grooves at both the top and bottom of the banjo,

and then secure the banjo to the brake lever and

calipers as shown in the illustration. Make sure that

the O-rings do not protrude from the grooves at

this time. The O-ring has grease applied.

At brake lever end

At caliper end

Tightening torque:

5 - 7 N·m {44 - 60 in. lbs.}

Connector insert

Banjo

(sold separately)

Banjo nut

O-rings

Banjo

Hose

Banjo

O-rings

Hose