Kohler KD 500 Manuel d'atelier - Page 5

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INJECTION EQUIPMENT ....................................................................................................................................... 25

Fuel circuit . ........................................................................................................................................................................ 25

Injection pump .................................................................................................................................................................. 25

Injection pump calibration . ................................................................................................................................................ 26

Injection pump assembly .................................................................................................................................................. 26

Leak test............................................................................................................................................................................ 27

Injector inspection and calibration .................................................................................................................................... 27

ELECTRICAL EQUIPMENT .................................................................................................................................... 29

Characteristics of the system ........................................................................................................................................... 29

Checking the system ........................................................................................................................................................ 29

Checking the alternator..................................................................................................................................................... 30

Ring gear .......................................................................................................................................................................... 30

ENGINE ASSEMBLY ............................................................................................................................................... 31

Preparing the engine block . ...............................................................................................................................................31

Injection pump tappets ......................................................................................................................................................31

Timing system cover pre-assembly .................................................................................................................................. 32

Removal and assembly of the drive shaft gear ................................................................................................................ 33

Drive shaft assembly ........................................................................................................................................................ 33

Connecting rod - drive shaft connection . ......................................................................................................................... 33

Counter-shaft .................................................................................................................................................................... 33

Camshaft . .......................................................................................................................................................................... 34

Play adjustment ................................................................................................................................................................ 34

Crankshaft float: . ............................................................................................................................................................... 34

Camshaft float: . ................................................................................................................................................................. 34

Counter-shaft float (optional): ........................................................................................................................................... 35

Cover on timing system side . ............................................................................................................................................ 35

Oil retention rings . ............................................................................................................................................................. 35

Flywheel . ........................................................................................................................................................................... 35

Piston ................................................................................................................................................................................ 36

Cylinder . ............................................................................................................................................................................ 36

Head.................................................................................................................................................................................. 36

Valve clearance ................................................................................................................................................................ 37

Injection lead . .................................................................................................................................................................... 37

Mounting the injection pump on the engine . ..................................................................................................................... 38

Injector and injector tube .................................................................................................................................................. 38

ENGINE TESTING ................................................................................................................................................... 39

Rpm regulation ................................................................................................................................................................. 39

Braked engine test ............................................................................................................................................................ 39

Temporary protection (1/6 months) . .................................................................................................................................. 40

Permanent protection (over 6 months) ............................................................................................................................. 40

How to prepare the engine for operation .......................................................................................................................... 40

STORAGE ............................................................................................................................................................... 40

QUICK REFERENCE CHARTS .............................................................................................................................. 41

SERVICE ................................................................................................................................................................. 43

SUGGESTIONS ON HOW TO TIME THE INJECTION PUMP WHEN THE LEAD PUNCH MARKS ON THE

FLYWHEEL ARE DIFFICULT TO REACH. ...................................................................................................................... 43

Workshop Manual KD500 _ cod. ED0053029390 - 1° ed_rev. 00

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