ABB Dodge Quantis BU383 Manuel - Page 2

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Warranty

NOTE: Service and repair under warranty should be

performed only by an ABB Motors and Mechanical Inc.

Authorized Service Shop. Contact ABB Motors and

Mechanical Inc. Product Support for Assistance.

The Dodge Quantis UK RHB is warranted under the ABB

Motors and Mechanical Inc. "Standard Terms and Conditions

of Sale". Warranty claims must be submitted to ABB Motors

and Mechanical Inc. within one year from the date of installation

or within three years from the date of manufacture, whichever

comes first. The warranty does not extend to failures

induced by misuse, improper storage or handling, abuse, or

misapplication.

Lubrication

The Dodge Quantis UK RHB Gear Reducer is factory filled with

ISO 460 EP type food grade mineral oil to the correct oil level

for the specified mounting position. Changes in the mounting

position will require relocation of the oil level and vent plugs.

Oil may have to be added or drained to get to the correct oil

level in the new mounting position. See the Mounting Position

Diagrams on Page 4 for the correct plug locations for various

mounting positions of the Quantis UK RHB unit. The oil level

should be checked before startup and frequently thereafter,

preferably with the unit at operating temperature.

The Dodge Quantis UK RHB gearbox is factory filled with

lubricant. The factory fill lubricant is suitable for use at all

output speeds and in ambient temperatures from +45°F to

+105°F (-1°C to +41°C). No initial oil change after break in is

needed. The initial factory oil fill is good for up to 10000 hours

or 3 years of service, whichever comes first, in normal industrial

environments.

Normal operating conditions are defined as steady loads not

exceeding normal ratings and running conditions as defined

in the Dodge Quantis catalog. Oil quantity and levels should

be checked at frequent intervals, depending on usage. Oil

changes are required after 10000 operating hours, or three

years whichever comes first. The period can be extended to

20000 operating hours, or six years, if a synthetic lubricant is

used. The lubricant should be changed more frequently if the

unit is operating in a hostile environment. For extremely hot,

wet, or dirty conditions consult Application Engineering at 864-

284-5700. In those mountings that require grease lubrication for

specific bearings, relubricate the affected bearings every year,

or every 2000 operating hours whichever comes first. Use a

grease with a lithium complex thickener and ISO 220 viscosity

mineral oil base lubricant. Use 15 pumps of grease for the first

re-greasing and 5 pumps of grease for subsequent re-greasing.

DODGE QUANTIS ULTRA KLEEN RHB Reducers are shipped

with fill and drain plugs in place. Approximate oil volumes

for each QUANTIS ULTRA KLEEN RHB unit are listed in the

following tables on page 3 in pints and liters. The oil volumes

are approximate and should not be used to determine correct

oil level. For correct oil filling procedures that will insure proper

oil level, see page 4.

NOTE: Do not mix oils from different manufacturers. If a

change to another type or brand of oil is made, the existing

lubricant should be drained and the gearcase flushed with

a small quantity of the new lubricant before refilling with

the new lubricant. This is necessary to avoid possible

incompatibility problems between the two lubricants.

The list below gives approved alternative lubricants. This

is not an exclusive list. Equivalent lubricants from other

manufacturers may be used.

All reducers are factory filled according to the mounting

position indicated on the order. If the mounting position is

changed from the ordered mounting position, the oil level must

be changed. The oil volumes shown in the mounting position

charts are approximate. The correct oil level is determined by

the oil level hole in the housing except for size 38 reducers. If

the reducer is ordered with the standard mineral oil and the oil

is later changed to synthetic oil, it is recommended the shaft

seals be changed to Viton (FKM) material.

UK RHB is furnished with oil level, drain, and fill plugs except for

the size 38, which only has two fill plugs. All RHB Ultra Kleen 38

and 48 units are sealed and do not require a breather.

Continued operation in cold ambient conditions requires

special modifications. Contact ABB Motors and Mechanical Inc.

Gearing Application Engineering, Greenville, SC for application

assistance (864-284-5700).

The density of the standard factory fill oil is 0.92 lbs/pint (1.94

lbs/liter).