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Fireplace Assembly Procedures

TOOLS NEEDED FOR INSTALLATION:

•

One 4 ft. level

•

Roto-hammer with ½" drill bit

•

Drill motor with mixer blade to mix Mortar

•

Two empty 5 gallon buckets to mix Mortar

•

One wheelbarrow and shovel to mix concrete

•

Grout bag

•

Triangular masonry trowel

•

Rubber hammer

•

Sponge and 2 water buckets to wipe down and moisten

parts prior to applying mortar

MATERIALS NEEDED FOR INSTALLATION:

• Epoxy for securing rebar in footing / foundation

•

Three (3) - 90 lb. bags of ready mix concrete with ¼" or

smaller aggregate

MATERIALS INCLUDED:

•

8 - ⅜" Rebar x 28" Long

•

8 - ⅜" Rebar x 12" Long

•

1 - 50 lb. bucket Mortar

•

20 - Small Wood Shims

Note - Wipe excess water from surface prior to applying grout.

This will help grout to adhere to surface during assembly.

Warning: All surfaces where grout is applied must have

water sponged on several minutes prior to assembly. This will

minimize cracking of grout joint and provide maximum strength.

Place the Grand Meridian Fireplace hearth base on top of your

non-combustible floor. For concrete slabs, supporting floor

needs to be rated at ASTM 90.

1) Draw an outline of the hearth area based on the dimensions

shown in Figure 17. Position Hearth slabs and mark rebar

center locations. Drill 4 inches into concrete slab and secure

the 8 pieces of 12 inch rebar with epoxy.

Figure 17

Apply mortar

between joints

28"

12 inch rebar

2) Mix a batch of mortar and prepare Right Side Hearth bottom

surface to be bonded as shown in Figure 18.

3) Align Right Side Hearth to the outline created. The overall

4) Apply mortar to the remaining Hearth except this time apply

5) Before installing side walls, confirm placement of outside

Left Side Hearth 2nd

Right Side Hearth 1st

Model

MM39VF

43"

6) Keep the assembly of the next sections of the firebox side

MM44VF

48"

MM49VF

53"

Figure 18

APPLY MORTAR

BEAD TO ALL

MATING SURFACES

width should allow for an approximate gap of 1/8" between

slabs for the additional mortar to unite the remaining slab.

Check for surface flatness, level if necessary.

beading on surface to be facing floor as shown in Figure

19.

Figure 19

combustion air access (if required), this can be installed

either side depending on which side is accessible to outside

combustion air (all diagrams in this manual show the

combustion air inlet hole on the right side). Prepare side

wall and rear wall mating surfaces with the prepared mortar

and begin assembly.

Side Wall shown prepared for Right Side Air

Access. For Left Side bead opposite side.

Figure 20

walls moving up, keeping components moist, mixing mortar

as you need it and threading the mortar appropriately as

you stack each section, one onto the next. Constantly check

for squareness and levelness while building each course of

block. As you complete each section, make certain that you

adhere the mortar at each and every joint.

Hearth section shown prepared

for Right Side position

1/2" MORTAR

BEAD TYPICAL

1/2" AWAY

FROM EDGES

Hearth shown prepared

for Left Side position

1/2" AWAY

FROM EDGES