AluTeam BR 13x-3 Assembly Instructions Manual - Page 6

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Fig. 325

Fig. 327

Front/Rear support

Longitudinal support

Fig. 3210

Fig. 3211

Assembly instructions BR 133-3 to 139-3

10-15°

Fig. 324

Latching point 2

Latching point 1

Fig. 326

Fig. 328

Fig. 329

MD 120015

MD 110020

MD 100354

Fig. 3212

•

Take the front wall from the transport unit with crane and

lifting tackle or vacuum cross beam. Insert the wall with

the lower chord diagonally into the floor profile at an

angle of 10 - 15° (Fig. 324).

Danger:

Crane-work involves hazards to life and limb. Never

step under raised loads! Always wear a helmet. Lift loads

only vertically and not diagonally! The suspension in the

crane must always be above the centre of gravity of the

assembly.

•

Ensure that the front wall and the floor have a flush transition on

the side (Fig. 325).

•

Raise the front wall to the second or upper latch point and the

"nose" latches into the floor profile clasps with a clearly audible

noise ("click") (Fig. 326). Test visually whether the nose has en-

gaged in the profile and whether a gap dimension still exists.

• Danger:

Toppling module assemblies endanger life and limb.

Screw the right and left two screws (MD 100318) into the

rivet-down nuts so that the front wall does not topple

over (Fig. 327). Check the side profile transition for flush

finish.

•

Then fix the front wall over the entire width with the delivered mod-

ule assembly screws (MD 100318) and the gaskets (MD 110044). In

difficult to access areas, use the small ratchet.

•

Loosen the four floor screws fixed at the beginning and push floor

and assembled front wall carefully to the driver cab up to reaching

the parallel driver cab separation distance (Fig. 328). In order to

place the module assembly centrally and to prevent a side misalign-

ment of the floor, one fitter per vehicle side must push.

Danger:

Protect the driver cab against damage with suitable

means.

•

Position the floor in longitudinal and transverse direction for the

screwed connection with the longitudinal supports. In this case,

the separation distance to the driver cab is to be adjusted in

accordance with type sheet (parallel).

•

Then measure the separation distance of the exterior frame of the

floor to the longitudinal supports in front and behind as well as to

the left and right, and adjust the dimensions.

According to floor variant, now proceed as follows:

standard module assembly with steel longitudinal

•

In case of a

supports

insert the supplied threaded plates into the cross beams

and screw the longitudinal supports (Fig. 329-3212) with the floor

using screws MD100354.

In so doing, insert the clamping claws into the cross beams, always

with the nose toward the middle of the vehicle (Fig. 3211).

•

On the front and rear support, implement the screwed connection in

accordance with the exploded view (Fig. 3212).

Status 03/2022

Former instructions lose their validity.

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