Autopilot CoPilot Ozonator 3 Installatie- en bedieningshandleiding - Pagina 6

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1. Disconnect the power to the ozone generator.

2. After the ozone generator has been shut down, the pool

water circulation pump may be turned off.

3. If the system is to be shut down for an extended

period, disconnect the Ozone Gas Line from the ozone

generator.

SECTION 4 Maintenance and Service

Maintenance and Service

System Electromechanical Overview

Refer to Figure 4.

4A-1 Ozone Module: The CoPilot Ozone Generators are con-

structed with High Voltage Corona Discharge Ozone Modules.

The COP-A has one Module, the COP-B has 2 modules.

4A-2

. Indicator Lights: Each indicator light on the base of the

CoPilot corresponds to an Ozone Module inside the unit. Model

COP-A has one indicator, model COP-B has two. A green light

indicates proper operation of its respective Ozone Module. For

red indicators or no indicators, see Troubleshooting Section.

4A-3

. Fuse: The CoPilot is equipped with an externally acces-

sible AGC-1 fuse, located on the base of the unit.

System Maintenance

4B-1

. The green "ozone power" indicator light(s) on the front

of the CoPilot indicate that the ozone power supply is operating

properly. When an indicator light turns red, replace the corre-

sponding ozone module.

4B-2

. Each ozone module should be replaced after 15,000

hours of operation. Even if the green indicator light(s) are glow-

ing, the ozone module may be producing little or no ozone

after this period of time due to contamination within the corona

discharge ozone chamber.

4B-3.

Regularly reinstall and check the ﬂ owmeter for proper

ﬂ ow. Always remove the ﬂ owmeter after conﬁ rming proper

ﬂ ow. Inspect ozone supply tubing for cracks or wear and

replace as necessary.

4B-4

. Replace the Ozone Check Valve and Tube Assembly

every year or sooner, if needed. If there is evidence of water

leaking past the Check Valve toward the CoPilot shut down the

Ozone Generator Immediately and replace the Ozone Check

Valve and Tubing Assembly. If water entered the CoPilot allow

the unit to dry completely before restarting the unit. Evidence

Top Endcap-

Remove back

screws only

Top View

Bottom Endcap-

Remove front

screws only

Bottom View

Figure 4 Component Locations (COP-2-B Shown).

CoPilot Corona Discharge Ozone Generators

of water in the CoPilot may void the warranty.

WARNING: Do NOT touch the ends of the Ozone Check Valve

and Tube Assembly or check valve when replacing. Trace

amounts of nitric acid may be present on the check valve and

could prove harmful if touched or ingested.

4B-5.

While operating, check to see if bubbles are entering

the pool. If MDV is installed, check the MDV for bubbles.

4B-6.

Clean or replace the Flow Control Assembly every

year or sooner if needed.

4C Generator Servicing - Refer to Figure 4

4C-1

. Removing the Cover: The CoPilot ozone generator

may be serviced on the wall without disconnecting any of the

plumbing or wiring. Simply remove the cover as follows:

1. Shut down the pool system power, then disconnect power

to the ozone generator.

2. From the Top End-cap of the CoPilot, remove the 2 rear

screws.

3. From the Bottom End-cap, remove the 2 front screws. See

Figure 4 - Do not remove the screws securing the unit to

the wall.

4. Carefully lift and pull the cover off of the CoPilot.

5. Hold the cover and locate the screw connecting the ground

wire to the base. Remove the screw and set the cover

aside. Do not hang the cover from the ground wire.

6. The Base will remain ﬁ rmly mounted to the wall with the

Ozone Modules fully accessible for servicing.

4C-2.

Ozone Module Replacement

The green indicator lights on the front of the CoPilot corre-

spond from left to right to Ozone Module numbers 1 and 2.

The ozone modules are numbered beginning with number 1

at the bottom.

To replace an ozone module:

1. Open the CoPilot as described in section 4C-1.

2. Disconnect the tubing at both the inlet and outlet of the

ozone electrode.

3. Remove the two nuts that secure the ozone electrode to

Electrode

Support Nut

Electrode

Support Bracket

(Do not remove)

Remove

Cover

Indicators

Power Supply

Ozone

Module #2

Ozone

Module #1

Fuseholder