AluTeam BR 248-2 Montagehandleiding - Pagina 4
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2. Preparatory work / personnel requirements
AluTeam kits can be assembled in any well-
equipped workshop. Carry out the following
preparations beforehand.
Series 248-2 Assembly Instructions
1.4 Copyright
AluTeam holds the copyright to these instructions. They are intended
for the assembly company and its personnel and may not, neither as a
whole nor in part, be:
•
reproduced
•
distributed or
•
otherwise disclosed.
Infringements can result in civil and criminal charges!
2.1 Personnel requirements
1-2 fitters with training as a vehicle or vehicle body builder or equiva-
lent training are required.
2.2 Tools and equipment required
Before starting the assembly, make sure the following equipment
is to hand:
o
Measuring tape
o
Precision air or cordless screwdriver with torque setting up
to 12 Nm (e.gB. Fein Accutec or comparable)
o
Power screwdriver bit Tx 30 (DIN 3126 / ISO 1173), extra hard type,
¼" drive, min. 70 mm length (AluTeam Article No. MH170107)
An extension for screwdriver pits may be useful
o
Ratchet and sockets for hexagon socket size 6 and 8
o
Torque wrench up to 200 Nm
o
Carrying straps with 4 double-stud fittings
(e.g. LoadLok 5018 or allsafe JUNGFALK 7105/75018)
o
Assembly dolly or Euro pallets or suitable support trestles
o
Pneumatic or manual dispenser gun for 310 ml sealant cartridges
o
Rivet gun for rivet diameter 5 mm
o
Crane with at least 1 tonne working load limit
and vacuum lifting beam or lifting gear
o
4 wooden panels approx. 300 x 300 mm (20 mm stark) or similar
o
Hammer (500 g), Punch d = 3 mm and d = 4 mm
o
2 standing ladders or scaffold unit
o
HSS drill bit Ø 5.0 mm (shorter than the wall thickness!)
o
Painter's putty knife
2.3 Tightening torques for screws and bolts
You only join the components together directly. After setting it, the
named power screwdriver type has a uniform, tight tightening torque.
The torques apply to a dry thread. The settings for the screws and bolts
must be checked using appropriate measuring equipment. Set the fol-
lowing torque:
o
Assembly screw M 6 x 21
o
Pan head screw with flange M 6 x 26
o
Countersunk screw M 10 x 30
o
Frame screw M 12 x 45
Dated 11/2021
Previous instructions become invalid.
10 Nm ± 1 Nm
5 Nm ± 1 Nm
60 Nm ± 5 Nm
125 Nm ± 5 Nm
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