Dahl VARIODOCK Wartungshandbuch - Seite 11

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WARNING!

In countries where legislation demands meeting EU-Regu lation

2018/858, Annex II, Part III, Appendix 3 relating to vehicles fitted

for wheelchairs, a fitting kit MUST be used, which has been

tested in the position and the specific vehicle the wheelchair

will be used in, for fitting the docking system and safety belts

for the wheelchair user.

Please enquire with regard to the current range of vehicle spe-

cific fitting kits with corresponding fitting instructions.

If a vehicle specific fitting instruction exists, it must be request-

ed from Dahl Engineering and followed when fitting safety

belts, floor pockets, floor rails and docking station.

The following fitting examples for fitting the Dahl VarioDock

can only be used in countries where no legal requirements for

tests of docking systems in the specific vehicle and mounting

position are to be found.

We always recommend using a fitting kit which has been

tested in the specific vehicle and which meets EU-regulation

2018/858.

Maintenance manual, installation and user guide UK

BE CAREFUL:

When tightening nuts and bolts, they must not be tightened

so hard that the floor profiles are compressed or deformed.

Carefully tighten the bolts until the profiles in the floor of the

vehicle begin to give, though never more than the specified

maximum tightening torque for the bolt concerned.

Corrosion protection

All holes and installation elements under the floor of the

vehicle should be treated with an anti-corrosion agent.

Please also be aware of the vehicle manufacturer's guide-

lines, if available, for corrosion protection. To avoid water

penetrating the holes in the floor of the vehicle, sealant must

be applied to the holes.

Tightening torques

1. Art.no. 503125 – Dahl lock plate and 8mm spacer,

2. Art.no. 502685 and 502735,

with Dahl Special Bolts #502800

bolts inside the VarioDock

These bolts must be tightened with 16-18 Nm and

All 6 bolts inside the VarioDock

secured with Loctite 222 or equivalent.

with 40 Nm. It is important to tighten these bolts

correctly. If the vehicle floor is not level, it will lead to

unnecessary wear and malfunction, and in the worst

case result in malfunction of the height adjusting

function of VarioDock

When tightening the bolts, please use fitting tool with

art.no. #503610 to prevent washers turning out of

position. Please remove the fitting tool after use.

3. Art.no. 502839

– bolts on the side of the VarioDock

Art. nr. 503610

must be tightened

Loosen and tighten bolts in order 1-4. Before tighten-

ing, make sure all the bolts are engaged in the thread.

Otherwise, there is a risk that the latches inside the

docking station may fall out of position.

Bolts on the side of the docking station must be tight-

ened to 0.3mm slack between bolt and bushing so

that the bushing can rotate. Test if the lock coating on

the bolts works so the bolts cannot loosen during use.

If bolts are tightened with more than

➜ The lock coating on the bolts # 502839 can be

40 Nm, the docking station will not

installed / removed max. 5 times. Thereafter, the

function properly and there will be

bolts must be replaced with new ones.

permanent damage to the bottom

frame.

WARNING!

Risk of death or serious injury

If bolts are not properly secured and

they come loose, the docking station

cannot secure the wheelchair, thereby

causing risk of death or serious injury

for the wheelchair user and the vehi-

cle's other passengers.

Dahl VarioDock™