Dover TWG TULSA WINCH 1500W Service-Handbuch - Seite 9
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1. Thoroughly clean all parts. Replace those that show wear or damage.
2. Inspect the drum (Item 5) for structural integrity and the gear teeth for excessive wear, then
replace if necessary.
3. Attach the output shaft (Item 32) to the side plate (Item 50) with six capscrews (Item 9) ,
making sure the vent
Torque Specifications Chart on page 15 of this manual)
4. Install the retaining ring (Item 3) onto the shaft (Item 32) .
5. Attach the base (Item 12) and rods (Item 43) to the side plate (Item 50) with ten (in some
cases, eight) capscrews
page 15 of this manual)
6. If necessary, install a new bearing (Item 28) and oil seal (Item 7-4) into the drum.
7. Lay the unit down so that the rods (Item 43) and base (Item 12) are pointing up. Set the drum
(Item 5)
onto the shaft
drum on the bearing
8. Install the output planet gearset (Item 4) into the drum (Item 5) , making sure it's installed
correctly onto the output shaft
9. Put a light coating of grease on the thrust washer (Item 6) to keep it in place. Install the thrust
washer into the output gearset
slot in the sun gear must be installed facing the output shaft.
10. Install the input planet gearset (Item 36) into the drum (Item 5) , making sure it's installed
correctly onto the output sun gear
11. Put a light coating of grease on the thrust washer (Item 6) to keep it in place. Install the thrust
washer into the input gearset
12. Install a new o-ring (Item 7-11) and, if necessary, a new bearing (Item 28) and seal (Item 7-4)
into the bearing carrier
the drum.
13. Position the side plate (Item 1) on top of the base (Item 12) and rods (Item 43). Attach the side
plate with ten capscrews (in some cases, eight)
Specifications Chart on page 15 of this manual).
14. Install the brake subassembly into the side plate (Item 1) , making sure that the pilot of the
brake housing aligns with the bearing
26)
and that the holes for the motor are in the correct orientation. Also, make sure that the
level and vent plugs in the cover are properly oriented. Install eight capscrews
torque them to specification (
ASSEMBLY
(Item 30)
is oriented properly, then torque them to specification
(Item 2)
. Torque to specification
.
(Item 32)
being careful not to damage the seal
(Item 28)
.
(Item 32)
.
(Item 4)
, and then insert the output sun gear
(Item 16)
.
(Item 36)
, and then insert the input sun gear
(Item 26)
. Grease the o-ring and seal and install the bearing carrier into
(Item 28)
see Torque Specifications Chart on page 15 of this manual
9
.
(see Torque Specifications Chart on
(Item 7-4)
(Item 2)
. Torque to specification
(Item 7-4)
and seal
in the bearing carrier
(see
, seating the
(Item 16)
. The
(Item 8)
.
(see Torque
(Item
(Item 9)
and
).