Auburn Gear Power Wheel Model 6 Service-Handbuch - Seite 2

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Auburn Gear Power Wheel Model 6 Service-Handbuch
IMPORTANT: All Power Wheel units and kits are shipped with a nameplate that includes the Auburn Gear part number and order code as shown.
Power Wheel
Example:
ORDER CODE: 6WB13156C
PART NO.: 6000236
SERIAL NO.: 143434
AUBURN, IN U.S.A.
In addition to the nameplate, Power Wheel drives are stamped with an identification number which appears on the cover or hub flange as shown.
6000236-A-4-9
Example:
When ordering parts, the information included on the nameplate or the stamped identification number is necessary to accurately identify the drive
and obtain the correct replacement parts. Once this information has been obtained, contact Auburn Gear for the appropriate parts list.
STEP 1
Slide the coupling (1) from splines on input shaft (2).
STEP 2
Position the assembly upright on face of spindle (3).
STEP 3
Remove the disengage cover (30) if necessary.
STEP 4
Remove twelve bolts (28) and large cover (26). Disengage plunger (24)
usually remains with large cover (26). Remove plunger (24) and "O" ring (25)
from cover on end of input shaft (2). The thrust washer (23) will usually remain
in position on the thrust face of large cover (26).
STEP 5
Remove primary sun gear (22) from end of input shaft (2).
STEP 6
Remove the primary carrier assembly (21).
STEP 7
Remove the input shaft (2) from the assembly. The disengage spring (15),
thrust washers (14), and retaining rings (13) will remain intact on the input
shaft. Remove these components only if replacement is required.
STEP 1
Press new bearing cups (7 & 10) in each side of the hub (9). It is recom-
mended that bearing cups (7 & 10) and cones (6 & 11) be replaced in sets.
STEP 2
Assemble bearing cone (6) into cup (7) at seal end of hub (9) and press a
new seal (5) into hub (9). Install boot seal (4) on hub (9) if unit is so equipped.
STEP 3
Position spindle (3) upright on bench. Lubricate lips of seal (5) and lower hub
(9) onto spindle (3). Hub (9) should be centered as it is lowered over spindle
(3) to prevent seal damage.
STEP 4
Assemble bearing cone (11) over spindle (3) and into bearing cup (10).
Replace large thrust washer (12) over spindle end splines and on bearing
cone (11).
STEP 5
Assemble secondary carrier assembly (18) splines over splined end of spindle
(3). Install bearing locknut (19). Tighten locknut to 50 lb. ft. (67.8Nm) while
rotating the hub to seat bearings. Loosen the locknut 1/2 turn then retighten
locknut to 20 lb ft. (27.1Nm) while rotating the hub. Loosen the locknut to
nearest locking notch and secure with lock screw (20). Tighten lock screw to
10 lb. ft. (13.6Nm). Assembly must rotate freely with an end play of .000 -
.006 inches (.00 - .15mm).
STEP 6
Clean mating surfaces and apply a bead of silicone sealant to face of hub (9)
that mates with ring gear (16). (See instructions on sealant package)
Assemble ring gear (16) to hub (9) being careful to align all bolt holes.
IDENTIFICATION
®
DISASSEMBLY OF POWER WHEEL
ASSEMBLY OF POWER WHEEL
STEP 8
Remove the bearing nut lock screw (20).
STEP 9
Remove the secondary carrier assembly (18). Removal is accomplished by
loosening the lock screw (20) and bearing locknut (19) until the carrier
assembly can be removed from spindle (3) splines. Loosen lock screw (20)
with 3/16 hex drive. It may be necessary to remove the ring gear (16) first, if
difficulty is encountered in removing the carrier. N
required for removal of the bearing locknut. Contact Auburn Gear for
procurement of service tool.
STEP 10
Remove the ring gear (16). It may be necessary to strike ring gear (16) with a
rubber mallet to loosen from hub.
STEP 11
Remove the large thrust washer (12) from in front of the tapered bearings and
lift hub (9) from spindle (3). If bearings are not a loose fit, it may be necessary
to press spindle from hub.
STEP 12
Remove the oil seal (5) and bearing cones (6 & 11) from hub (9). Inspect
bearing cups (7 & 10) in position and remove only if replacement is required.
STEP 7
Assemble retaining ring (13) in groove opposite pilot end of input shaft (2).
Assemble washer (14), spring (15), a second washer (14), and a second
retaining ring (13) in the middle grooves of input shaft (2). Some shafts have a
shoulder and require only one retaining ring (13).
STEP 8
Place the input shaft (2) down into spindle (3) with the snap ring end of the
shaft up.
STEP 9
Assemble the primary carrier assembly (21) into the ring gear (16). It will be
necessary to rotate carrier to align secondary sun gear {part of primary carrier
assembly (21)} with planet gear teeth in secondary carrier assembly (18).
Assemble primary sun gear (22) over input shaft (2). Rotate primary sun gear
(22) to align input shaft (2) to gear splines and gear teeth in primary carrier
assembly (21).
STEP 10
Lubricate "O" ring (25) and assemble in groove inside cover hole, push
plunger (24) into cover with pointed end facing inside of unit.
STEP 11
Assemble the thrust washer (23) with tangs engaged with cover (26). N
small amount of grease applied to the back side of thrust washer (23) will hold
washer in place. Apply a bead of silicone sealant to end face of ring gear (16).
Assemble cover (26) aligning holes of cover and ring gear. Install the twelve
Grade 8 bolts (28) and flat washers (27) which retain cover (26) and ring gear
(16) to hub (9). Torque bolts with dry threads to 60 - 65 lb. ft. (81 - 88 Nm) or
with lubricated threads to 40 - 45 lb. ft. (54 - 61 Nm).
2
: A special service tool is
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: A
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