Cascade E Series Installationsanleitung Handbuch - Seite 10

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P
ERIODIC MAINTENANCE
WARNING: After completing any service
procedure, always test the Clamp
through five complete cycles. First test
the Clamp empty, then test with a load to
make sure the Clamp operates correctly
before returning it to the job.
IMPORTANT: Attachment is prelubed at the Factory.
Lubrication is not necessary for installation. If required,
lubricate with silicone spray or light grease.
100-Hour Maintenance
Every time the lift truck is serviced or every 100 hours of
truck operation, whichever comes first, complete the
following maintenance procedures on the Clamp:
• Check for loose or missing bolts, worn or damaged
supply hoses and hydraulic leaks.
• Inspect cylinder rod ends and anchor bars for damage.
The rod end anchors operate with a loose clearance and
require no lubrication.
• Check for equal movement of arms.
• Check decals and nameplate for legibility.
500-Hour Maintenance
After each 500 hours of truck operation, in addition to the
100-hour maintenance, perform the following procedures:
• Inspect the upper and lower bearing surfaces of each
arm for wear or damage. If required, lubricate with
silicon spray or light grease.
• Check the lower mounting hooks engagement with the
truck carriage bar:
Quick-Change Hooks – 3/16 in. (5 mm) max.
Bolt-on Hooks – Tight against lower carriage bar.
If adjustment is necessary, refer to Installation Step 6.
Tighten lower hook capscrews to 165 ft.-lbs. (225 Nm).
1000-Hour Maintenance
After each 1000 hours of truck operation, in addition to the
100 and 500-hour maintenance, perform the following
procedures:
• Tighten baseplate capscrews (see Table).
• Tighten cylinder rod anchor bar capscrews (see Table).
• Tighten contact pad mounting bolts to 50ft.-lbs. (65 Nm).
Model
20E
30E,
75 ft.-lbs.–M12
33E
195 ft.-lbs.–M16
40E,
45E
8
Torque Values
Baseplate Cyl. Rod Anchor
75 ft.-lbs.
30 ft.-lbs.
(100 Nm)
(40 Nm)
30 ft.-lbs.
(100 Nm)
(40 Nm)
(265 Nm)
195 ft.-lbs.
50 ft.-lbs.
(265 Nm)
(65 Nm)
Cylinder Rod
End Anchors
Bolt-On Lower
Mounting Hook
Back (Driver's) View
Cylinder Rod
End Anchor
Capscrews (8)
Arm
Bearings
Right Side
CL0293.ill
Baseplate
Quick-Change
Capscrews
Lower Mounting
Hook
CL0291.ill
212115 Rev. 0