Duro Dyne RH Mach III Benutzerhandbuch - Seite 16

Blättern Sie online oder laden Sie pdf Benutzerhandbuch für Schweißen System Duro Dyne RH Mach III herunter. Duro Dyne RH Mach III 20 Seiten. Rolling head pinspotter

Seite drucken

1. Troubleshooting

SYMPTOM

CORRECT

FUNCTION

INDICATOR

Dwell Cylinder does

All lights flash in se-

not retract and

quence.

weld stays on.

Initiate, Weld Tim-

e r, F eed R ee d

S w i t c h , D w e l l

S o l e n o i d a n d

Weld Signal Indi-

cators are all on

constantly.

Dwell Cylinder does

All lights flash in se-

quence.

not retract and

weld stays on.

Initiate, Dwell

Solenoid and

Weld Signal

I n d i c a t o r s

are all on con-

stantly.

Dwell Cylinder does

Dwell Solenoid In-

not retract.

dicator goes on

Dwell Solenoid and

and off with ev-

Dwell Delay In-

ery cycle. Stays

on 150ms lon-

dicators are on

constantly.

ger than Feed

Reed Indicator .

All lights flash in se-

Dwell Cylinder does

not retract.

quence.

All Indicators are

functioning cor-

rectly.

Sluggish movement

All lights flash in se-

of the Welding

quence.

Tip.

All Indicators are

functioning cor-

rectly.

D W E L L C Y L I N D E R P R O B L E M S

POSSIBLE

PROBLEM

Weld Timer .

Short Cycle

Relay.

Dwell Timer .

(A) Dwell

Solenoid.

(B) Dwell

Cylinder .

Exhaust Valve.

(A) Air

Regulator .

(B) Air Lines

and Adjust-

able Exhaust

Mufflers.

Cylinder .

(D) Dwell

Solenoid.

ACTION

Remove the push-on connector from terminal #4 of the Weld Timer. If the

Dwell Cylinder retracts and the weld turns off replace the Weld Timer.

In the Trolley, test for voltage (24VAC approx.) at terminals #7 and #8.

If the voltage is present return to the step above. If the voltage is not

present, now check the voltage (24VAC approx.) at terminals #4 to #8

and #1 to #12. If the voltage is present all the time on these terminals

replace the Short Cycle Relay.

Remove the push-on connector from terminal #4 of the Dwell Timer . If the

Dwell Cylinder retracts replace the Dwell Timer .

(A) Turn the power off. (If the Dwell Cylinder shaft retracts, recheck the

symptom). Now try and lift the Dwell Cylinder shaft up. If the cylinder

shaft cannot be lifted replace the Dwell Solenoid.

(B) If the Dwell Cylinder shaft can be lifted easily check the Dwell Cylinder

and the air lines for air leaks. Turn the air off and then move the cylinder

shaft up and down. If the cylinder shaft moves up and down without any

air resistance the seals in the cylinder are most likely worn. Replace the

Dwell Cylinder. If a slight air resistance is present on the up and down

motion check the Quick Exhaust Valve.

Exhaust Valve, dissasemble the valve and inspect the conical shaped

diphragm for any tears. If any damage is noted, replace the Quick Ex-

haust Valve or repair it with a repair kit (part# 17078).

A) Adjust the Air Regulator (80psi).

(B) Check Air Lines for leaks or water. If there is water in the Air Lines,

disconnect and blow out the Air Lines. Remove and clean out the Ad-

justable Exhaust Mufflers. Reconnect the Air Lines and the Adjustable

Exhaust Mufflers.

moving the shaft in and out of the cylinder. A slight air resistance should

be present when the shaft is being moved in and out of the cylinder.

(D) If the above procedures check out and the Dwell Cylinder still has slug-

gish movement, the problem maybe the Dwell Solenoid. Remove the Air

Line from air inlet of the solenoid and spray a light oil into the solenoid.

Reconnect the air line and cycle the machine. If the Dwell Cylinder still

has sluggish movement replace the Dwell Solenoid.

-16-