BENDIX AD-IS PuraGuard Service Data - Seite 7

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BENDIX AD-IS PuraGuard Service Data
psi (±6 psi) there should be an associated leveling off (or
momentary slight fall) of pressure as the third and fourth
pressure protection valves open. Then the primary and
secondary gauges should increase together until they
reach their full pressure of approximately 130 psi (±5
psi).
If the Bendix
®
AD-IS
®
not perform within the pressure ranges as described
above, recheck using gauges known to be accurate.
If the readings remain outside of the ranges outlined,
replace the AD-IS air dryer and reservoir system.
NOTE: There are no kits available for the servicing
of the pressure protection valves. Warning: Do not
attempt to adjust or service the pressure protection
valves—incorrect pressure protection valve settings
can result in automatic application of the vehicle spring
brakes without prior warning (in the event one of the
supply circuits experiences rapid pressure loss).

GENERAL

When rebuilding or replacing components of the air dryer
and reservoir, use only genuine Bendix
parts. For ease in servicing, the AD-IS air dryer and
reservoir have been designed so that maintenance kits can
be installed without removing the air dryer and reservoir
from the vehicle. CAUTION: Always depressurize the air
dryer and purge reservoir—and all other reservoirs on the
vehicle—to 0 psi before servicing the air dryer.
If—after completing the routine operation and leakage
tests—it has been determined that one or more components
of the air dryer requires replacement or maintenance, refer
to the Maintenance Kit listing shown in this manual or the
Bendix
®
Quick Reference Catalog for the appropriate kit(s).
The Quick Reference catalog (BW1114) can be ordered
and viewed on line at www.bendix.com.
NOTE: Kits are not available for the servicing of the
pressure protection valves (See Figure 5). Do not attempt
to adjust or service the pressure protection valves - these
are not service items.
TESTING THE BENDIX
AND RESERVOIR SYSTEM
Before placing the vehicle into service, perform the
following tests:
1. Close all reservoir drain valves.
2. Build up system pressure to governor cut-out and note
that the Bendix
®
AD-IS
burst of air), followed immediately by approximately 30
seconds of air fl owing out of the purge valve.
3. "Fan" the service brakes to reduce system air pressure
to governor cut-in. Note that the system once again
builds to full pressure and is followed by a purge at the
air dryer exhaust.
air dryer and reservoir system does
®
brand replacement
®
AD-IS
®
AIR DRYER
®
air dryer purges (with an audible

Maintenance Kits

Kit Description
Delivery Check Valve Replacement Kit
Desiccant Cartridge Replacement Kit (Standard)
Desiccant Cartridge Replacement Kit - Bendix
®
PuraGuard
air dryer (can be used to replace the standard
cartridge)
Drain Valve
Governor and Check Valve Replacement Kit
Governor Gasket
Heater & Thermostat Replacement (12 volt)
Heater & Thermostat Replacement (24 volt)
Bendix
®
PuraGuard
®
Oil Coalescing Desiccant Cartridge
Service New Kit
Mounting Bolt Kit
Protective Boots (for pressure protection valves)
Safety Valve
Splash Shield Kit (includes bracket and cover)
Splash Shield Cover
Silencer Kit
Wiring Harness & Splice Kit
Purge Valve Assembly Type
Purge Valve Assembly for
climate conditions above
-40°C (-40°F)
Arctic Purge Valve Assembly
for climate conditions of
-40°C to -50°C
(-40°F to -58°F)
4. It is recommended that the total air system be tested for
leakage to assure that the AD-IS air dryer and reservoir
system will not cycle excessively.

BRAKING SYSTEM PROTECTION

The AD-IS air dryer allows the system to maintain one brake
circuit up to about 100 psi even after a pressure loss in the
other brake circuit. This allows a vehicle to be moved (in an
emergency), but with reduced braking capacity. Compare
this to a conventional system, where a loss of pressure in
one service tank leaves the vehicle with a limited number
of reduced braking capacity applications before the parking
brakes automatically apply and stay on.
See Bendix publication BW5057 "Air Brake Handbook."
Piece No.
5004052
5008414
®
AD-IS
®
5008414PG
5004961N
5004049
5007834
109495
109496
K020366
5009233
5005163
800350
5006698
5005266N
K021189
109871N
Service Kit
Configuration
Pc. No.
Bendix
®
AD-IS
®
Air Dryer
K022105
AD-IS
®
EverFlow
®
K031560
Module
AD-IS
®
Discharge Line
K031562
Unloader
AD-IS
®
Air Dryer
K031559
®
®
AD-IS
EverFlow
K031561
Module
AD-IS
®
Discharge Line
K031563
Unloader
7