Gage Bilt GB704SR-8 Installationshandbuch - Seite 11

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HANDLE
To inspect air cylinder bore, remove base cover (744124). Any further disassembly will require removal of the manifold-handle
(744303) first. For complete disassembly, start by removing base cover (744124). Next, holding tool upright, remove four button head
cap screws (A-928). Lift manifold-handle (744303) from handle assy (744129) and set aside o'ring (S832) and gasket (704129). Empty
all hydraulic oil into an approved container and dispose of in accordance with all environmental laws and regulations applicable in
your area. Place piston rod wrench (704149) down into top of power cylinder (743131), into the hex of piston rod assy (744136). While
holding this wrench (704149), remove flexlock nut (400559) using a 7/16" socket wrench. Still holding piston rod wrench (704149),
remove air piston assy (744121) using packing plug wrench (704150), by turning counterclockwise. When air piston assy (744121) is
completely free from piston rod assy (744136), tap or push on the piston rod wrench (704149) to eject air piston assy (744121) from
bottom of handle assy (744129). After removal of air piston assy (744121), slide piston rod assy (744136) back up to the end of its
travel. Using packing plug wrench (704150) remove packing plug (744118). With packing plug (744118) removed, power cylinder
(743131) can be removed by pushing on power cylinder tool (704151) when inserted into top of power cylinder (743131).
To reassemble the handle assy (744129), reverse the above procedure, being certain that all o'rings are properly lubricated before
installation. Torque packing plug (744118) to 45 foot lbs. Attach the seal guide (704152) to the piston rod assy (744136) and tap the
piston rod assy (744136) through the packing plug (744118). Attach air piston assy (744121) and flexlock nut (400559) torque flexlock
nut to 40 inch lbs. With the piston rod assy (744136) in the down position, fill oil passage on top of handle assy (744129) with
automatic transmission oil, Dexron III or equivalent, when looking at top of handle assy (744129) the oil passage is the hole that has a
counterbore for o'ring (S832). Replace gasket (704129) and o'ring (S832), just prior to replacing manifold-handle (744303). (See Filling
& Bleeding instructions.)
AIR VALVE
Disconnect tool from its air source before disassembly.
WARNING:
To disassemble, first disconnect tool from its air source.
into end of valve plug (744142) and pull it out. Using the same procedure, pull out valve spool assy (744140). NOTE: It should never
be necessary to remove valve sleeve (744138) unless the ports in the sleeve are plugged from contaminated air. If ports are plugged,
use needle nose pliers to grasp end of spring (744144), turning clockwise and pulling to dislodge from groove in casting. NOTE: valve
spring tool (744151) will facilitate the proper installation of the spring (744144), valve sleeve (744138) can be pulled out using valve
sleeve removal tool (744152).
S832 - O'RING
704129 - GASKET
704313 - PLUG
744129 - HANDLE
ASSEMBLY
S885 - RETAINING RING
743131 - POWER
CYLINDER
403805 - O'RING
S892 - O'RING
S908 - BACK-UP RING
A-201 - O'RING
PISTON ROD ASSEMBLY
(INCLUDES S908 AND A-201)
S/N: 1088 AND ABOVE
PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
A-928 - BUTTON
HEAD CAP SCREW (4)
744136
Remove pin (744149) and muffler (744143). Insert valve extractor (S1178)
A-249 - SWIVEL
400784 - O'RING
744138 - VALVE
SLEEVE
744144 - SPRING
400779 - O'RING
744140 - VALVE SPOOL
ASSEMBLY
400785 - O'RING
744142 - VALVE PLUG
400785 - O'RING
744143 - MUFFLER
744149 - PIN
11
A-287 - O'RING
S115 - BACK-UP RING
A-271 - O'RING
744118 - PACKING PLUG
S115 - BACK-UP RING
A-287 - O'RING
S909 - BACK-UP RING
401462 - QUAD RING
S909 - BACK-UP RING
744121 - AIR PISTON
ASSEMBLY
400559 - FLEXLOCK NUT
S12 - O'RING
744124 - BASE COVER
11/11 Rev. 9/14