Dynabrade 58503 Sicherheit, Betrieb und Wartung - Seite 6

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Valve Assembly:

1. Apply a small amount of the 95842 Dynabrade Air Lube (10W/NR or equivalent) to the 01025 O-Rings (2) and install these onto the 59075 Speed Regulator.

2. Install the speed regulator with o-rings into the housing and secure it with the 95697 Retaining Ring. Install the 98459 O-Ring onto the 58363 Valve Stem, apply a small

amount of the Dynabrade Air Lube to the o-ring and install shorter end of the valve stem into the speed regulator.

3. Install the 01464 Seal, and the 58365 Tip Valve so that it fits under the end of the valve stem. Install the 01468 Spring so that the small end of the spring

fits against the tip valve.

4. Apply a small amount of the Loctite #567 (or equivalent) to the threads of the 01494 Inlet Bushing and install the bushing into the housing.

(Torque to 23 N·m/200 in. lbs.)

5. Install the 57888 Throttle Lever onto the housing and secure it to the housing with the 98927 Pin.

Valve Assembly Complete.

Vacuum Conversion Instructions

Disassemble:

1. Close off the air supply and disconnect the sander from the air supply line.

2. Remove the 56028 Muffler Cap and the 56027 Muffler Inserts (2) from the 57066 Muffler Body.

3. Use the 96034 (12mm) Hex Key to remove the muffler body and the 57065 Cone Muffler.

4. Remove the sanding pad and follow the Sander Disassembly Instructions to remove the pad base before installing vacuum components.

Assembly:

1. Follow the Sander Assembly Instructions to install the 57895 Pad Base and sanding pad after each vacuum conversion.

Note: The 57897 Vacuum Tube may have to be adjusted so that the 57896 Felt Seal sits flush and parallel to the pad base.

Non-Vac to Self-Generated Vac

1. Apply 4 drops of the Loctite #380 (or equivalent) to the 57897 Vacuum Tube and secure the vacuum tube to the 57083 Vacuum Adapter.

2. Install the 95526 O-ring onto the muffler body positioning the o-ring between the shoulder and the 4 protrusions. Install the 57896 Felt Seal onto the 57897 Vacuum Tube.

Insert the muffler body, cone muffler, and o-ring through the 57083 Vacuum Adapter.

3. Use the 96034 (12mm) Hex Key to secure all of these components to the housing.

4. Install the 57068 Vacuum Nozzle into the vacuum adapter so that the slots face out. Make sure that the raised portion of the nozzle aligns with the groove in

the vacuum adapter.

5. Install the 57067 Vacuum Tube into the vacuum adapter so that the 2 holes in the vacuum tube align with the 2 holes in the

vacuum adapter.

6. Insert the 96197 Pin through the vacuum adapter and the 57067 Vacuum Tube.

7. Attach the sander to the dust collection receptacle.

Non-Vac to Central Vac

1. Apply 4 drops of the Loctite #380 (or equivalent) to the 57897 Vacuum Tube and secure the vacuum tube to the 57093 Vacuum Adapter.

2. Install the 57896 Felt Seal onto the 57897 Vacuum Tube. Insert the muffler body and cone muffler through the 57093 Vacuum Adapter.

3. Use the 96034 (12mm) Hex Key to secure all of these components to the housing.

4. Install the 56027 Muffler Inserts (2) and push the muffler cap onto the muffler body.

5. Attach the sander to the central vacuum system.

Self-Generated Vac to Central Vac

1. Use a 1/8" dia. drive punch to remove the 96197 Pin.

2. Remove the 57067 Vacuum Tube by turning the tube clockwise and pulling it out of the vacuum adapter.

3. Pull the 57068 Vacuum Nozzle out of the vacuum adapter.

4. Use the 96034 (12mm) Hex Key to remove the 57066 Muffler Body, 57065 Cone Muffler, 95526 O-Ring and 57083 Vacuum Adapter.

5. Remove the o-ring from the muffler body.

6. Apply 4 drops of the Loctite #380 (or equivalent) to the 57897 Vacuum Tube and secure the vacuum tube to the 57093 Vacuum Adapter.

7. Install the 57896 Felt Seal onto the 57897 Vacuum Tube. Insert the muffler body and cone muffler through the 57093 Vacuum Adapter.

8. Use the 96034 (12mm) Hex Key to secure all of these components to the housing.

9. Install the 56027 Muffler Inserts (2) and push the muffler cap onto the muffler body.

10. Attach the sander to the central vacuum system.

Central Vac to Self-Generated Vac

1. Remove the 56028 Muffler Cap and the 56027 Muffler Inserts.

2. Use the 96034 (12mm) Hex Key to remove the 57066 Muffler Body, 57065 Cone Muffler, and 57093 Vacuum Adapter.

3. Apply 4 drops of the Loctite #380 (or equivalent) to the 57897 Vacuum Tube and secure the vacuum tube to the 57083 Vacuum Adapter.

4. Install the 95526 O-ring onto the muffler body positioning the o-ring between the shoulder and the 4 protrusions. Install the 57896 Felt Seal onto the 57897 Vacuum

Tube. Insert the muffler body, cone muffler, and o-ring through the 57083 Vacuum Adapter.

5. Use the 96034 (12mm) Hex Key to secure all of these components to the housing.

6. Install the 57068 Vacuum Nozzle into the vacuum adapter so that the slots face out. Make sure that the raised portion of the nozzle aligns with the groove in

the vacuum adapter.

7. Install the 57067 Vacuum Tube into the vacuum adapter so that the 2 holes in the vacuum tube align with the 2 holes in the vacuum adapter.

8. Insert the 96197 Pin through the vacuum adapter and the 57067 Vacuum Tube.

9. Attach the sander to the dust collection receptacle.

Tool Assembly Complete. Please allow 30 minutes for adhesives to cure before operating tool.

Important: Motor should now be tested for proper operation at 90 PSIG. If motor does not operate properly or operates at a higher RPM than marked on the tool, the tool should

be serviced to correct the cause before use. Before operating, place 2-3 drops of Dynabrade Air Lube (P/N 95842) directly into air inlet with throttle lever depressed. Operate tool

for 30 seconds to determine if tool is operating properly and to allow lubricating oils to properly penetrate motor

Loctite

is a registered trademark of Loctite Corp.

(For connection to Dynabrade Self-Contained Dust Collection Systems)