Kohler 10ERG Betriebshandbuch - Seite 15

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Kohler 10ERG Betriebshandbuch

2.1 Prestart Checklist

To ensure continued satisfactory operation perform the
following checks or inspections before or at each
startup, as designated, and at the intervals specified in
the service schedule. In addition, some checks require
verification after the unit starts.
Air Cleaner. Check for a clean and installed air cleaner
element to prevent unfiltered air from entering the
engine.
Air Inlets. Check for clean and unobstructed air inlets.
Air Shrouding.
Check for securely installed and
positioned air shrouding.
Battery. Check for tight battery connections. Consult
the battery manufacturer's instructions regarding
battery care and maintenance.
Coolant Level. Check the coolant level according to
the cooling system maintenance information.
Note: Block heater damage. The block heater will fail
if the energized heater element is not immersed
in coolant. Fill the cooling system before turning
on the block heater. Run the engine until it is
warm, and refill the radiator to purge the air from
the system before energizing the block heater.
Drive Belt(s). Check the belt condition of the water
pump and battery charging alternator belt(s).
Exhaust System.
Check for exhaust leaks and
blockages. Check the muffler and piping condition and
check for tight exhaust system connections.
Inspect the exhaust system components for cracks and
corrosion (exhaust manifold, exhaust line, exhaust
clamps, and muffler).
D
Check for corroded or broken metal parts and replace
them as needed.
D
Check for loose, corroded, or missing clamps and
hangers. Tighten or replace the exhaust clamps
and/or hangers as needed.
D
Check that the exhaust outlet is unobstructed.
D
Check the exhaust gas color. If the exhaust is blue or
black, contact your local distributor/dealer.
TP-6334
9/04

Section 2 Operation

D
Visually inspect for exhaust leaks (blowby). Check
for carbon or soot residue on exhaust components.
Carbon and soot residue indicates an exhaust leak.
Seal leaks as needed.
D
Ensure that the carbon monoxide detector is (1) in the
vehicle, (2) functional, and (3) energized whenever
the generator set operates.
Note: Never operate the generator set without a
functioning carbon monoxide detector.
Fuel Level. Check the fuel level and keep the tank(s)
full to ensure adequate fuel supply.
Oil Level. Maintain the oil level at or near, not over, the
full mark on the dipstick.
Operating Area. Check for obstructions that could
block the flow of cooling air. Keep the air intake area
clean. Do not leave rags, tools, or debris on or near the
generator set.

2.2 Angular Operation

See Figure 2-1 for angular operation limits for units
covered in this manual.
Intermittent—
Continuous
3 minutes or less
25_
Maximum value for all directions
Figure 2-1 Angular Operation

2.3 Exercising the Generator Set

Operate the generator set under load once each week
for one hour with an operator present.
The operator should perform all of the prestart checks
before starting the exercise procedure.
generator set according to the starting procedure in the
controller section of this manual. While the generator
set is operating, listen for a smooth-running engine and
visually inspect the generator set for fluid or exhaust
leaks.
30_
m:op:001:004
Start the
x:op:001:005
Operation 3