Avtron M6-1 Anweisungen - Seite 2

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The encoder must be driven by a positive drive rather than a
friction drive. The following means of coupling are acceptable
when properly installed: Direct Coupling, Timing Belt/Pulleys,
Chain/Sprockets.
With a direct drive, use a flexible coupling and align the shafts as
accurately as possible. Example: For a size 62 Thomas Miniature
Coupling, angular misalignment must be less than 1.34°, parallel
misalignment less than 0.028", and axial float less than ± 0.031".
Overhung loads should also be minimized. Installations using
timing belts/pulleys should have just enough belt tension to
eliminate belt sag. Excessive tension will shorten belt and bearing
service life. Refer to the specifications for maximum bearing load
ratings. If a rubber slinger disc is used, position it on the shaft so
it will rotate freely.
CAUTION
Do not force or drive the coupling onto the shaft or
damage to the bearings may result. The coupling
should slide easily on the shaft. Remove nicks and
burrs if necessary. Consider driving shaft endplay
when positioning coupling.
For more details on alignment specifications, measure ment
techniques, and special considerations in specifying and installing
drive components, refer to separate installation instructions in
the Avtron PULSE GENERATOR HANDBOOK.
NEMA 56C FACE MOUNTING INSTRUCTIONS
1) Apply anti-seize compound to inner circumference of coupling
(both motor and encoder side).
2) Loosen set screws in coupling and apply thread locker to set
screws.
3) Place coupling on motor shaft, inserting to depth per
manufacturer's instructions.
4) Attach coupling to motor shaft using set screws per
manufacturer's instructions.
5) Bolt mounting flange (flowerpot) to motor C-Face, using
thread locker with fasteners.
6) Slide encoder shaft into other side of coupling. DO NOT
FORCE. Ensure 1/4" keyway aligns with coupling set screw
location.
7) Ensure C-Face on mounting flange matches and aligns with
encoder C-Face precisely.
ELECTRICAL
A. Operating Power (Vin)
1. Volts ............................See Line Driver Options
2. Current ........................120mA, no load
B. Output Format
1. 2O / & Comp (A,A
, B,B
)
2. Marker......................... 1/Rev (Z,Z
C. Signal Type ...................... Incremental, Square Wave, 50 ±10% Duty Cycle
D. Direction Sensing ............O / A leads O / B for CW rotation as viewed
....................................from the back of the tach looking at the
....................................non-drive end of the motor.
E. Transition Sep. ................. 15% minimum
F. Frequency Range ............0 to 150,000 Hz.
G. PPR .................................240, 256, 300, 480, 512, 600, 960, 1024, 1200
H. See Line Driver Options
MECHANICAL
A. Shaft Inertia ..................... 0.1 Oz. In. Sec.
B. Acceleration..................... 5,000 RPM/Sec. Maximum
C. Starting Torque ................2.0 Oz. In. (Typical)
D. Speed ................................5,000 RPM Max.
E. Weight ............................. 16 lbs. maximum
F. Shaft Diameter
Tolerance ....................See drawing on page 4.
G. Shaft Engagement ..........See drawing on page 4.
H. Bearing Protection: Shaft seal & double bearing seal.
I. Bearing Life with No Additional Loading: 6.1 x 10
J. Maximum Additional Bearing Load:
1. -1 (5/8"): 5 pounds axial or 20 pounds radial
2. -4 & -5 (1" & 1 1/8"): 10 pounds axial or 30 pounds radial
3. -6 (2"): 25 pounds axial or 75 pounds radial
4. -7 (2 3/8"): 30 pounds axial or 90 pounds radial
K. Shaft Material: Black Oxide treated steel.
L. Housing Material: Cast aluminum with Polane S Plus polyurethane
enamel finish.
SPECIFICATIONS
)
Typical
2
Revolutions
9
* Units shipped prior to 2009 were rated 18 to 24 volts. Refer to ID tag on the encoder for specific input voltage requirements.
8) Apply thread locker to hex cap screws.
9) Align bolt holes of encoder and flange, thread in (4) hex cap
screws, using lock washers.
10) Tighten set screws on encoder side of coupling.
FOOT MOUNTING INSTRUCTIONS
Equipment needed for installation
Supplied:
1. Foot Bracket (A28380)
2. Soc. Hd. Cap Screw
3/8-16 x .75 (4)
3. Hex Hd. Cap Screw
5/16-18 x 1.50 (4)
Not Supplied:
1/2" Wrench
5/16" Hex Wrench (T-Handle style)
Dial Indicator
The optional foot mounting bracket kit is Avtron P/N A28380.
Read all of the following instructions and the Avtron PULSE GEN-
ERATOR HANDBOOK prior to beginning any work.
The M6 performance and life will be directly affected by the
installation. Following this sequence of steps is recommended.
1) The foot mounting bracket must be secured to a flat, rigid,
vibration free steel or aluminum base which can be machined
to accept 5/16-18 mounting hardware. See next section.
2) Temporarily mount the M6 to the foot bracket, install the
coupling to the M6 and driver and verify that the location is
suitable for installation.
3) If the M6 encoder, bracket, and coupling are suited to the area,
check motor/encoder shaft alignment with a straight edge from
multiple positions around the shaft circumference to verify that
it meets specifications.
4) While maintaining alignment, precisely mark the position of the
foot bracket on its mounting base.
5) Remove the M6. Transfer punch or layout the mounting hole
pattern as indicated on outline drawing.
6) Machine four, 3/8" diameter through holes or tap four, 5/16-18"
holes in center of base slots to give some degree of freedom
in final alignment.
7) Reinstall the M6 with the flexible coupling loosely in place, and
ENVIRONMENTAL
A. Enclosure Rating: IP66
B. Operating Temperature: 80C° to -40°C (-40°C optional, -20°C standard)
C. Hazardous Locations: Ex de IIC T4 (Tamb -20°C to +80°C Standard, -40°C
to +80°C Optional use Modification "001")
OUTPUT TERMINATIONS
Terminal Block: EEx e II compression type. Accepts AWG 14 (2.08mm
20 (.52mm
) stranded wire. Housing available with 3/4 NPT or optional armored
2
cable gland available (maximum ambient temperature with gland +60°C allowing
for 20°C rise in housing.)
LINE DRIVER OPTIONS
1
Voltage Input (Vin)
5-24 VDC
Output High (Volts)
(Vin) -2 (typ)
Output High
80 (max.)
(milliamps)
Output Low (Volts)
0.5 (typ)
Output Low
80 (max.)
(milliamps)
Protection
Reverse Voltage,
Transient,
Short Circuit
(high & low)
1000 ft. @ 5 V
Maximum Cable
500 ft. @ 12 V
Drive(Feet)
200 ft. @ 24 V
4. Nut, Hex 5/16-18 (4)
5. Washer, Flat 5/16 (4)
6. Washer, Lock 5/16 (4)
7. Thread Locker (blue)
) to AWG
2
Output Options
2
3*
5-18 VDC
12-24 VDC
(Vin) -1 (typ)
330 ohm pull up
80 (avg.),1500 (peak)
330 ohm pull up
0.5 (typ)
1 (max.)
80 (avg.),1500 (peak)
50 (avg.)
Reverse Voltage,
Reverse Voltage,
Transient,
Transient,
Short Circuit (none)
Short Circuit (low)
2000 ft.
1000 ft.