Alemite 7835-SDTR1 Service-Handbuch - Seite 7

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Alemite 7835-SDTR1 Service-Handbuch
Medium-Pressure Stainless Pump
Overhaul
NOTE: Refer to Figures 3-A and 3-B for
component identification on all overhaul
procedures.
Prior to performing any maintenance procedure, the
following safety precautions must be observed. Personal
injury may occur.
WARNING
Release all pressure within the system
prior to performing any overhaul procedure.
• Disconnect the air supply line from the pump
motor.
• Into an appropriate container, operate the
control valve to discharge remaining pressure
within the system.
Never point a control valve at any portion of your
body or another person. Material discharged at
high velocity can penetrate the skin and cause
severe injury. Should any material appear to punc-
ture the skin, get medical care immediately.
Read each step of the instructions carefully. Make
sure a proper understanding is achieved before
proceeding.
Disassembly
Separate Air Motor from Pump Tube
1. Clamp the Pump Assembly vertically in a soft-jaw vise
at Bung Adapter (32).
2. Remove Cover (4) from Outlet Body (13).
3. Remove Screws (8) and Washers (7) that secure Air
Motor Assembly (1) to the Outlet Body.
4. Pull the Air Motor Assembly until its connection with
Packing Rod (15) is above the Outlet Body.
• Slide the Air Motor Assembly from the Packing
Rod.
Alemite Corporation
1-800-548-1191-http://[email protected]
Pump Tube Assembly
Outlet Body Assembly
5. Unscrew Packing Nut (9) from the Outlet Body.
• Use Adjustment Bar (6).
6. Unscrew the Outlet Body from Cylinder (31).
7. Remove Gasket (30) from the bottom of the Outlet
Body.
8. Remove Female Adapter Ring (10), Packing Rings
(11), and Male Adapter Ring (12) from the Outlet
Body.
9. Unscrew Pipe Plug (14) from the Outlet Body as
required.
Foot Valve Body Assembly
10. Unscrew Foot Valve Body (35) from the Cylinder.
11. Remove Gasket (30), Stop Washer (33), additional
Gasket (30), and Ball (34) from the Foot Valve Body.
Packing Rod Assembly
12. Remove Packing Rod (15) [with attached components]
from the bottom of the Cylinder.
13. Unscrew Valve Seat (29) from Rod (18).
14. Remove Adapter (23) [with attachments] and Spacers
(21) and (22) from the Rod.
15. Unscrew Stop (20) and Nut (19) from the Rod as
required.
Adapter Assembly
16. Unscrew Valve Body (28) from the Adapter.
17. Remove Washer (27), Cup (25), Spacer (26),
Additional Cup (25), and Washer (24) from the
Adapter.
Rod Assembly
18. Remove Cotter Pins (17) that secure Rod (18) and
Packing Rod (15) from Coupling (16) as required.
19. Unscrew each Rod from the Coupling.
Bung Adapter
20. Remove Bung Adapter (32) from the Cylinder as
required.
7
SER 7835-SDTR1
Revision 8-00