Alemite 4035 Service-Handbuch - Seite 4

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SER 4035
Bleed the Gun
1. Point the gun with the Head Assembly upward.
2. Cushion Coupler (1) with a clean rag.
WARNING
Operate the lever of the gun slowly. Excessive
speed can result in a pressurized discharge of
fluid that can result in injury to personnel.
Gun Indications
Gun does not pump
Gun lacks pressure
Leaks
Oil leakage visible at Cap (12)
Oil leakage visible between
Cylinder (13) and Head
Assembly (3)
Oil leakage visible at Plug (14)
Oil leakage visible at Coupler (1)
Oil leakage visible at Extension (2) 1. Initial tightening of Extension (2) into
Oil leakage visible at top of Head
Assembly (3)
* Do not apply thread sealant to the first two (2) threads. Contamination can occur.
Revision (9-09)
3. Slowly operate the lever and watch for fluid at the
4. Remove the rag from the Coupler.
Troubleshooting Chart
Possible Problems
Air within Head Assembly (3)
1. Worn or damaged check valve
2. Worn piston and/or bore in Head
Assembly (3)
Worn or damaged Block-V Packing (6)
or damaged O-Ring (7)
1. Initial tightening of Cylinder (12) into
Head Assembly (3) not sufficient
2. Worn or damaged Gasket (4)
1. Initial tightening of Plug (14) into Head
Assembly (3) not sufficient
2. Worn or damaged Gasket (16)
Worn or damaged O-Ring (18)
Head Assembly (3) and/or Coupler (1)
not sufficient
2. Thread sealant missing or inadequate
Worn or damaged O-Ring in Head
Assembly (3). See Figure 2.
Changes Since Last Printing
Updated repair parts and kits
4
Coupler.
Once fluid appears:
Bleed the gun
1. Use Plunger Repair Kit 393681
2. Replace oil gun
Use Follower Repair Kit 393680
1. Tighten Cylinder (12) into Head
Assembly (3)
2. Replace Gasket (4)
1. Tighten Plug (14) into Head
Assembly (3)
2. Replace Gasket (16)
Replace O-Ring (18)
1. Tighten Extension (2) into Head
Assembly (3) and Coupler (1) into
the Extension
2. Apply thread sealant* to each end
of Extension (2)
Replace oil gun
Lever-Operated Oil Gun
Solution
Alemite Corporation