CLINTON INDUSTRIES 199 Service-Handbuch - Seite 16

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FILTER/REGULATOR

OPERATION

AIR ENTERS THE INTEGRAL FILTER/REGULATOR UNIT AND IS DIRECTED DOWNWARD

THROUGH A SET OF LOUVERS (10) TO IMPART A WHIRLING ACTION. THIS CENTRI-

FUGAL ACTION CAUSES LIQUID PARTICLES TO BE SEPARATED FROM THE AIR STREAM

AND SETTLE TOT HE BOTTOM OF THE BOWL. ACCUMULATED LIQUID IS DRAINED

MANUALLY (15).

AIR THEN PASSES THROUGH THE SINTERED BRONZE FILTER ELEMENT (11) WHERE

SMALLER SIZE FOREIGN PARTICLES ARE REMOVED.

THE CLEAN AIR PASSES THROUGH THE VALVE (5,6,7,8) OF THE REGULATOR AND IS

CONTROLLED TO A PRESSURE, DETERMINED BY THE ADJUSTMENT OF THE REGULATOR.

PRESSURE IS INCREASED BY ROTATING THE KNOB CLOCKWISE, OR DECREASED BY

ROTATING THE KNOB COUNTERCLOCKWISE.

CAUTION:

THIS MINIATURE INTEGRAL FILTER/REGULATOR SHOULD NOT BE USED IN

APPLICATIONS WHICH MAY EXCEED 250 PSIG. DURING MAINTENANCE PERIODS,

INSPECT AND CLEAN EACH PART CAREFULLY, USING ONLY CLEAR, WARM

WATER OR KEROSENE. DO NOT USE SOLVENTS AS THE POLYCARBONATE BOWL

MAY BE DAMAGED.

MAINTENANCE:

REGULATOR SECTION: DISASSEMBLE THE REGULATOR SECTION AS FOLLOWS: TURN OFF

AIR SUPPLY. TURN THE ADJUSTING KNOB COUNTERCLOCKWISE TO RELIEVE COMPRESSION

ON THE REGULATING SPRING (2). UNSCREW THE BONNET (1), REMOVE THE REGULATING

SPRING (2), AND PISTON ASSEMBLY (4). UNSCREW THE VALVE SEAT (5) WITH A 3/8"

SOCKET AND REMOVE THE VALVE ASSEMBLY (7) AND VALVE SPRING (8).

CLEAN AND INSPECT EACH PART FOR WEAR OR DAMAGE. REPLACE IF NECESSARY.

CAUTION:

WHEN REASSEMBLING, VALVE SEAT (5) SHOULD NOT BE TIGHTENED TO MORE

THAN 4 TO 6 INCH POUND TORQUE. BONNET ASSEMBLY (1) SHOULD BE

TIGHTENED 50 TO 60 INCH POUNDS TORQUE.

MANUAL DRAIN FILTER SECTION: TO SERVICE THE FILTER SECTION SHUT OF THE AIR

PRESSURE. UNSCREW BOWL ASSEMBLY (14) AND REMOVE "O" RING (9) UNSCREW STUD (13)

AND FROM THE STUD REMOVE FILTER ELEMENT (11), LOUVER (10) AND GASKETS (12).

THE FILTER ELEMENT SHOULD BE CLEANED PERIODICALLY WITH KEROSENE AND BLOWN

OUT WITH COMPRESSED AIR.

AFTER CLEANING, INSPECT EACH PART CAREFULLY, REPLACE ANY DAMAGED PARTS. WHEN

REASSEMBLING, TIGHTEN STUD (13) TO 5 TO 10 INCH POUNDS TORQUE.

LUBRICATOR

CAUTION:

THIS UNIT HAS A POLYCARBONATE BOWL.

BE SURE IT IS NOT MOUNTED WHERE TEMPERATURES OF 125 FOR MORE WILL BE

NEAR IT, OR ON A LINE WHERE AIR PRESSURE EXCEEDS 150PSI.

BEWARE OF CONDITIONS, FUMES AND FLUIDS THAT WILL HARM THE TRANSPARENT

BOWL.

TO CLEAN BOWL, RINSE OR WIPE WITH A PETROLEUM SOLVENT ONLY, SUCH AS

KEROSENE, OR HOUSEHOLD DISHWASHER DETERGENT.

DO NOT USE NEAR, OR CLEAN WITH SUCH MATERIALS AS ACETONE, ALCOHOL,

BENZENE, DIOXANE, ETHEL ACETATE, LACQUER THINNER, TOLUENE, CHLORIDE,

CARBON TETRACHLORIDE, ALKALIES, AMINES, ESTERS, KETONES AND AROMATIC

HYDROCARBONS.

DO NOT INSTALL ON A COMPRESSED AIR LINE WHERE THE COMPRESSOR IS LUBRI-

CATED WITH, OR THE AIR CONTAINS, A SYNTHETIC, FIRE-RESISTANT LUBRICANT.

IMPORTANT: INSTALLATIONS INSTRUCTIONS FOR LUBRICATORS.

WHERE AND HOW TO INSTALL:

INSTALL AS CLOSE AS FEASIBLE TO EQUIPMENT TO BE LUBRICATED WITH AIR

FLOWING IN AND OUT PORTS SO MARKED.

TO FILL THE LUBRICATOR, TURN OFF AIR PRESSURE, REMOVE BOWL AND FILL.

POUR IN ONLY CLEAN OIL. SAE 10 OR LIGHTER USUALLY IS BEST, NEVER USE

ONE OF THE FOLLOWING OILS: CELLULUBE #150 AND #220, KANO KROIL,

KEYSTONE PENETRATING OIL #2 OR PYDRAUL AC.

AS SOON AS AIR PRESSURE REBUILDS INSIDE THE BOWL, OIL WILL DRIP THROUGH

THE SIGHT GAUGE. CONTROL THE RATE OF OIL ENTERING THE AIR STREAM BY

TURNING THE ADJUSTMENT SCREW DOWN TO GIVE LESS OIL AND UP TO GIVE MORE

OIL. THIS IS A UNIQUE LUBRICATOR. YOU ADJUST THIS TYPE SO THAT WHILE

THE SMALLEST AMOUNT OF AIR IS FLOWING THROUGH IT YOU GET THE DESIRED

AMOUNT OF OIL FOR THAT FLOW. THE MORE THE AIR FLOW INCREASES, THE MORE

OIL YOU WILL NEED AND THE MORE YOU WILL GET AUTOMATICALLY.

HOW TO MAINTAIN:

PERIODICALLY CLEAN ADJUSTING SCREW NEEDLE VALVE AND SEAT BY SWISHING A

CLEANER AND BLOWING OFF WITH AIR.

DRAIN OFF ANY CONTAMINANTS OR WATER IF THEY SETTLE IN THE BOTTOM OF

THE BOWL.

FILTER, REGULATOR, AND LUBRICATOR

30-1108-01

FILTER ELEMENT

5 MICRON

INS-2100-2A

ML-000-5B

30-2347-01

30-1160-01

BONNET

30-2788-01

FILTER/REG.

REPAIR KIT

(CONTAINS ITEMS

3,4,5,6,7,8,10,14,16)

30-2797-01

30-1561-01

BOWL

30-1085-01

BOWL

30-1610-01

LUBRICATOR

REPAIR KIT

(CONTAINS ITEMS

18,20,22)

INS-2100-1B