BD Sensors DS 6 Manual de instrucciones

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Operating Manual

Electronic OEM Pressure Switch

DS 6

READ THOROUGHLY BEFORE USING THE DEVICE

KEEP FOR FUTURE REFERENCE

ID: BA_DSX-EDS_E_SRO | Version: 07.2020.0

1. General and safety-related information on

this operating manual

This operating manual enables safe and proper handling of the

product, and forms part of the device. It should be kept in close

proximity to the place of use, accessible for staff members at

any time.

All persons entrusted with the mounting, installation, putting into

service, operation, maintenance, removal from service, and

disposal of the device must have read and understood the

operating manual and in particular the safety-related information.

Complementary to this operating manual the current data sheet

has to be adhered to.

Download this by accessing www.bdsensors.cz or request it:

[email protected] | phone.: +420 572 411 011

In addition, the applicable accident prevention regulations,

safety requirements, and country-specific installation standards

as well as the accepted engineering standards must be

observed.

1.1 Symbols used

Type and source of danger

Measures to avoid the danger

Warning word

Meaning

Imminent danger!

Non-compliance will result in

death or serious injury.

DANGER

Possible danger!

Non-compliance may result in

death or serious injury.

WARNING

Hazardous situation!

Non-compliance may result in

minor or moderate injury.

CAUTION

NOTE

- draws attention to a possibly hazardous situation that

may result in property damage in case of non-compliance.



Precondition of an action

1.2 Staff qualification

Qualified persons are persons that are familiar with the

mounting, installation, putting into service, operation,

maintenance, removal from service, and disposal of the

product and have the appropriate qualification for their

activity.

This includes persons that meet at least one of the following

three requirements:

They know the safety concepts of metrology and

automation technology and are familiar therewith as

project staff.

They are operating staff of the measuring and

automation systems and have been instructed in the

handling of the systems. They are familiar with the

operation of the devices and technologies described

in this documentation.

They are commissioning specialists or are employed

in the service department and have completed

training that qualifies them for the repair of the

system. In addition, they are authorized to put into

operation, to ground, and to mark circuits and

devices according to the safety engineering

standards.

All work with this product must be carried out by qualified

persons!

1.3 Intended use

The devices are used to convert the physical parameter of

pressure into an electric signal.

The electronic pressure switch DS 6 have been designed for

universal applications. The DS 6 is suitable, among others, for

applications in plant and machine engineering, hydraulics,

measurement and controls.

The one or two freely programmable contacts whose status is

indicated by differently coloured LEDs can be quickly and

comfortably configured either by means of the optionally

available configuration kit CIS 685 or CIS 686 or the

programming device P6.

The user must check whether the device is suited for the

selected use. In case of doubt, please contact our sales

department: [email protected] | phone: +420 572 411 011

BD SENSORS assumes no liability for any wrong selection and

the consequences thereof!

Permissible media are gases or liquids, which are compatible

with the media wetted parts described in the data sheet.

The technical data listed in the current data sheet are engaging

and must absolutely be complied with. If the data sheet is not

available, please order or download it from our homepage:

http://www.bdsensors.cz

Danger through incorrect use

- In order to avoid accidents, use the

device only in accordance with its

WARNING

intended use.

1.4 Limitation of liability and warranty

Failure to observe the instructions or technical regulations,

improper use and use not as intended, and alteration of or

damage to the device will result in the forfeiture of warranty

and liability claims.

1.5 Safe handling

NOTE -

Do not use any force when installing the device to

prevent damage of the device and the plant!

NOTE -

Treat the device with care both in the packed and

unpacked condition!

NOTE -

The device must not be altered or modified in any way.

NOTE -

Do not throw or drop the device!

NOTE -

Excessive dust accumulation (over 5 mm) and

complete coverage with dust must be prevented!

NOTE -

The device is state-of-the-art and is operationally

reliable. Residual hazards may originate from the device if it is

used or operated improperly.

1.6 Scope of delivery

Check that all parts listed in the scope of delivery are included

free of damage, and have been delivered according to your

purchase order:

- electronic OEM pressure switch

- mounting instructions

2. Product identification

The device can be identified by its manufacturing label. It provides

the most important data. By the ordering code the product can be

clearly identified.

type designation

ordering code

serial number

set point 1 and 2 with setting

Fig. 1 example of manufacturing label

NOTE

The manufacturing label must not be removed!

3. Mounting

3.1 Mounting and safety instructions

Danger of death from airborne parts,

leaking fluid, electric shock

Always mount the device in a

depressurized and de-energized

DANGER

condition!

Danger of death from improper

installation

Installation must be performed only by

appropriately qualified persons who

DANGER

have read and understood the user

manual.

NOTE

If there is increased risk of damage to the device by

lightning strike or overvoltage, increased lightning protection

must additionally be provided!

NOTE

- Do not remove the packaging or protective caps of the

device until shortly before the mounting procedure, in order to

exclude any damage to the diaphragm and the threads!

Protective caps must be kept! Dispose of the packaging

properly!

NOTE -

Treat any unprotected diaphragm with utmost care;

this can be damaged very easily.

NOTE

- Provide a cooling line when using the device in steam

piping.

NOTE

- When installing the device, avoid high mechanical

stresses on the pressure port! This will result in a shift of the

characteristic curve or to damage, in particular in case of very

small pressure ranges.

NOTE -

In hydraulic systems, position the device in such a

way that the pressure port points upward (ventilation).

NOTE

- The specified tightening torques must not be

exceeded!

NOTES -

for mounting outdoors or in a moist

environment:

- Please note that your application does not show a dew point,

which causes condensation and can damage the device.

There are specially protected devices for these operating

conditions. Please contact us in such case.

- Connect the device electrically straightaway after mounting or

prevent moisture penetration, e.g. by a suitable protective

cap. (The ingress protection specified in the data sheet

applies to the connected device.)

- Select the mounting position such that splashed and

condensed water can drain off. Stationary liquid on sealing

surfaces must be excluded!

- Mount the device such that it is protected from direct solar

radiation. Direct solar irradiation can lead to the permissible

operating temperature being overstepped in the worst case.

By this the operability of the device can be affected or

damaged. If the internal pressure increases due to solar

irradiation, measurement errors may be caused.

3.2 Conditions for oxygen applications

Danger of death from explosion

when used improperly

DANGER

Make sure that your device was ordered for oxygen applications

and delivered accordingly. (see manufacturing label - ordering

code ends with the numbers "007")

Unpack the device directly prior to the installation.

Skin contact during unpacking and installation must be avoided

to prevent fatty residues remaining on the device.

Wear safety gloves!

The entire system must meet the requirements of BAM

(DIN 19247)!

For oxygen applications > 25 bar, devices without seals are

recommended.

Transmitters with o-rings of FKM (Vi 567):

permissible maximum values: 25 bar / 150° C (BAM approval)

3.3 Mounting steps for connections according

to DIN 3852

NOTE -

Do not use any additional sealing material such as

yarn, hemp or Teflon tape!



The O-ring is undamaged and seated in the designated

groove.



The sealing face of the mating component has a flawless

surface. (R

3.2)

Screw the device into the corresponding thread by hand.

Then tighten it using a suitable open-end wrench.

G1/4": approx. 5 Nm

3.4 Mounting steps for connections according

to EN 837



A suitable seal for the medium and the pressure to be

measured is available. (e.g. a copper seal)



The sealing face of the mating component has a flawless

surface. (R

6.3)

Screw the device into the corresponding thread by hand.

Then tighten it using an open-end wrench:

G1/4": approx. 20 Nm

3.5 Mounting steps for NPT connections



Suitable fluid-compatible sealing material, e.g. PTFE tape,

is available.

Screw the device into the corresponding thread by hand.

Then tighten it using an open-end wrench:

1/4" NPT: approx. 30 Nm

4. Electrical connection

4.1 Connection and safety instructions

Danger of death from electric shock

Always mount the device in a

depressurized and de-energized

DANGER

condition!



The supply corresponds to protection class III

(protective insulation).

NOTE

- For the electrical connection a shielded and twisted

multicore cable is recommended.

4.2 Electrical installation

Establish the electrical connection of the device according to the

technical data shown on the manufacturing label, the following

table and the wiring diagram.

Pin configuration:

Electrical

M8x1 (4-pin),

M12x1 (4-pin),

connection

metal

Supply +

Supply –

Contact 1

Contact 2

Shield

plug housing

Wiring diagram:

Supply +

Supply –

Contact 1

Contact 2

5. Commissioning

Danger of death from airborne parts,

leaking fluid, electric shock

Operate the device only within the

DANGER

specification! (according to data sheet)



The device has been installed properly.



The device does not have any visible defect.



The device is operated within the specification.

(see data sheet)

6. Operation

Set point adjustment – factory set

The set points are factory set either to ordered values or to the

following BD SENSORS standard:

Switching function

n/o (normally opened)

Switching mode

hysteresis mode

Switch on point

80 % FSO

Switch off point

75 % FSO

Switch on/switch off delay

off

Set point adjustment – user specific

The electronic pressure switches DS 5 and DS 6 can be quickly

and comfortably configured either by means of the optionally

available configuration kits CIS 685 or CIS 686 as well as the

programming device P6. These devices can be ordered as

accessories from BD SENSORS.

In the following, a short description of these possibilities is

given:

Configuration via configuration kit

The device can be connected to a PC via the programming

adapter and configured by the programming-software P-Set.

The setting of the following parameters for both set points is

possible:

- operation mode (hysteresis or window mode)

- switch-on and switch-off point

- set point inverting

- switch on and switch off delay

The programming adapter is part of the programming kits

CIS 685 and CIS 686 which contains i.e. a CD-ROM with the

configuration software P-Set. All cables required for connecting

the pressure switch have to be plugged to the programming

adapter (included in scope of delivery). The user only requires a

Windows

PC with serial interface (CIS 685) or USB-interface

(CIS 686). Installing the configuration software P-Set is very

easy. P-Set runs on all Windows

PC's (95, 98, ME, 2000, NT,

XP).

Fig. 2 programming software

Fig. 3 programming adapter

Configuration via programming device P6

The programming device P6 is simply plugged between

pressure switch and the female connector. Via two push-buttons

and a 4-digit LED display, all possible settings can be realized.

The menu system of the device includes 27 menus and is easy

to handle. The following menus are – among others – available

for configuration:

- read and store of all parameters

- switching mode

- switch-on and switch-off point

- inverting of switching signal

- switch on and switch off delay

- teach switch-on and switch-off point

- load of stored configurations

- storage of current configurations

- showing the current pressure value

- showing the limits of the measuring range

Fig. 4 Programming device P6

7. Maintenance

Danger of death from airborne parts,

leaking fluids, electric shock

Always service the device in a

depressurized and de-energized

DANGER

condition!

Danger of injury from aggressive fluids

or pollutants

Depending on the measured medium,

this may constitute a danger to the

operator.

WARNING

Wear suitable protective clothing

e.g. gloves, safety goggles.

If necessary, clean the housing of the device using a

moist cloth and a non-aggressive cleaning solution.

The cleaning medium for the media wetted parts (pressure port/

diaphragm/seal) may be gases or liquids which are compatible

with the selected materials. Also observe the permissible

temperature range according to the data sheet.

Deposits or contamination may occur on the diaphragm/

pressure port in case of certain media. Depending on the quality

of the process, suitable maintenance intervals must be specified

by the operator. As part of this, regular checks must be carried

out regarding corrosion, damage to the diaphragm and signal

shift.

NOTE –

Wrong cleaning or improper touch may cause an

irreparable damage on the diaphragm. Therefore, never use

pointed objects or pressured air for cleaning the diaphragm

8. Troubleshooting

Danger of death from airborne parts,

leaking fluids, electric shock

If malfunctions cannot be resolved, put

the device out of service (proceed

DANGER

according to chapter 9 up to 11)

In case of malfunction, it must be checked whether the device

has been correctly installed mechanically and electrically. Use

the following table to analyse the cause and resolve the

malfunction, if possible.

Fault: no switch signal although LEDs are working

Possible cause

Fault detection / remedy

Conductor/wire breakage

Checking of all line

connections of the contacts

(including the connecting plugs)

Fault: no switch signal and LEDs are not working

Possible cause

Fault detection / remedy

Wrong setting of the set points Verify that all switch

parameters are useful and

within the applied range

Fault: shift of the output signal

Possible cause

Fault detection / remedy

Diaphragm is severely

Please send the device to

contaminated or damaged

BD SENSORS for cleaning or

repair

Fault: device does not respond to pressure change

Possible cause

Fault detection / remedy

Defective sensor

Please send the device to

BD SENSORS for inspection

9. Removal from service

Danger of death from airborne parts,

leaking fluids, electric shock

Disassemble the device in a

depressurized and de-energized

DANGER

condition!

Danger of injury from aggressive

media or pollutants

- Depending on the measured medium,

this may constitute a danger to the

operator.

WARNING

- Wear suitable protective clothing

e.g. gloves, goggles.

NOTE -

After dismounting, mechanical connections must be

fitted with protective caps.