Durex industries DFX 550 Manual de instalación y funcionamiento - Página 2
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WARNING!
EXPLOSION & FIRE HAZARD. Avoid installation of
heater near combustible vapors or flammable gas-laden
atmospheres as hot heater surfaces can possibly ignite
the flammable mixtures and cause personal injury and
equipment damage.
EXPLOSION & FIRE HAZARD. The user of this prod-
uct is entirely responsible for determining and comply-
ing with ALL hazardous location classification require-
ments for the application of this product.
BURN HAZARD. Uninsulated DFX heater body (cast-
ing), electrical enclosure and mounting leg parts can
reach temperatures well in excess of 140°F (60°C). User
is responsible for appropriate thermal insulation and
personnel protection to avoid personal injury.
1. Megohm check. Electric heater elements may absorb mois-
ture during shipping and storage. This can cause excessive cur-
rent leakage. Therefore, it is recommended to check the heater
megohm value prior to energizing. A test voltage of 500VDC
should be used between the heater element terminal pin and
heater sheath. A reading of 10 megohms or greater is accept-
able. If a low megohm level is measured, there are two rem-
edies. The best remedy is to remove the electrical enclosure and
termination hardware along with thermostats, sensor and temp
switches. Then place the unit in an oven set at 250°F (120°C) for
a minimum of 8 hours. Remove the heater from the oven and
check the megohm value. Once a minimum of 100 megohms
has been achieved, remove from oven and allow the unit to cool
to room temperature. Then do a final megohm re-check and
proceed with reassembly of enclosure hardware and wiring.
The second remedy is to remove the enclosure cover, connect
wires and power the heater at low voltage (start out at about
¼ of the rated voltage) until an acceptable megohm value is
reached. Ensure the high limit safety device is operating to
prevent an overheat condition. Allow heater body to "soak" at
a temperature of no more than 250°F for about 4 hours.
2. Mount the heater to a structural member using the tapped
holes on the mounting legs (Figure 1). Do NOT use tubing and
tubing connections to support the heater. The structural mem-
ber should have slotted holes on one end to allow for heater
expansion and contraction. Mounting bolts should be torqued
in accordance with SAE standards.
3. DFX heaters MUST be mounted vertically as shown in Figure
2. Regardless of electrical enclosure orientation, ensure that the
lower tube is the flow inlet and the upper tube is the outlet.
190 Detroit Street, Cary, Illinois 60013 • Phone: 847-639-5600 • Fax: 847-639-2199 • Web: www.durexindustries.com • TOLL FREE: 800-762-3468
DFX Cast Circulation Heater
Installation & Operation Manual
INSTALLATION
Enclosure "Down" orientation is recommended for higher
temperature outlet applications (300°F or 150°C+) to reduce en-
closure temperatures. If the heater has a "stand-off" enclosure,
mount the heater vertically with the enclosure up.
4. Ensure enough clearance to easily access electrical enclosure
for service.
5. Connect user supplied tubing to the DFX heater flow tubes
using appropriate connections. Pressure-test the system to
ensure tight, leak-free connections.
6. Protect the electrical enclosure from spray, condensation,
dripping and vapors. The appropriately rated enclosure should
be used if the heater will be subject to these conditions.
7. For DFX 250 heaters only, ensure the electric heater element
is snuggly tightened to the cast heater body.
8. If thermal insulation is not included with the heater, install
appropriate thermal insulation and protective personnel shield-
ing against high surface temperatures that might cause burns
and/or may be too high for the hazardous location classification.
If operating temperatures are expected above 300°F (150°C), it
is recommended to install ceramic or high temperature com-
posite thermal barriers between the heater mounting legs and
customer structural mounting support. This will greatly aid in
reducing conduction heat losses to the frame.
9. Further recommendations: Pumps or blowers should be
installed on the inlet side of the heater. A flow switch is rec-
ommended to prevent operating the heater when flow rate is
insufficient. A suitable filter should be used to prevent flow
tube clogging. A pressure relief valve is also recommended for
higher pressure applications.
Customer
Fabricated
Support
Thread Size & Depth
DFX
Thread
Style
250
#10-32
350/375
¼" - 20
550
¼" - 20
550 L
⅜" - 20
750
½" - 20
Figure 1
Enclosure Up
Enclosure Down
Outlet
Inlet
Figure 2
Thread
Hole
Size
Depth
Depth
⅜"
½"
⅜"
½"
½"
⅝"
¾"
1"
1"
1 ⅜"
Outlet
Inlet
2