ADELSYSTEM CB240W Manual de instrucciones - Página 2

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No. 18: Battery Management Configurations

Preliminary Operations: One device for all battery types.

Completely automatic, all devices are suitable to charge most batteries types thank to User Selectable charging

curves. They can charge open lead acid, sealed lead acid, Gel and Ni-Cd. It is possible to change or add other

charging curves connecting the device to a portable PC.

Caution:Switch off the system before Setting the jumper.Only jumper in position 6 is Refreshed also with power ON.

Don't use Ni-Cd charging configuration in battery less than 7 Ah.

Battery Type Selection

Jumper

Position

(Size 1)

(Size 2)

Open

Lead

(AGM) Low

Gel Battery

NiCd

Li-Ion (4)

Custom Charging

Curve (5)

Functional Setting

Battery Life test

Fast Charge

Enable (3)

Power Supply

Enabling

"Start from

Battery" (without

Input Mains) (1)

Load Enabling

(2)

Notice:

1. Do not leave the jumper in position 5; otherwise, in Backup mode, the battery discharges completely close to zero.

This function permit to restart the device if the

2. Contact closed: Auxiliary LOAD enabled

Contact open: Auxiliary LOAD disabled.

This function permit to supply all electronic Load in Short Circuit, Over Load Protection.

In this Way the device it is free to detect all parameters on the battery side.

3. Jumper present in Fast Charge means also that every 288h, the device go in "Cycling Refresh Charging". This mode

continue for 85 minutes at the same voltage condition: 2.4V/Cell; for Lead Acid Batteries.

4. Please note that it is possible to use lithium-charging curve just with a single BMS AND Only by custom request

5. By DPY351 or ADELViewsystem it is possible configure a Customized Charging Curve. After programming it is

possible disconnect the programmer an use the device as standalone device.

Battery Care

The Battery Care philosophy is base on algorithms that implement rapid and automatic charging, battery charge

optimization during time, flat batteries recovery and real time diagnostic during installation and operation. The Real

Time Auto-diagnostic system, monitoring battery faults such as, elements in short circuit, accidental reverse polarity

connection, disconnection of the battery, they can easily be detected and removed by help of Blink Code of Diagnosis

Led; during the installation and after sell. Each device is suited for all battery types, by means of jumpers it is possible

setting predefined curves for Open Lead Acid, Sealed Lead Acid, Gel, Ni-Cd and Ni-Mh (option).They guarantees

battery reliability in time by continuously testing the internal impedance status, avoids any possible risk of damages

and grants also a permanent, reliable and safe connection of the battery to the power supply. The system, through a

battery stimulation circuit with algorithms of evaluation of the detected parameter, is able to recognize sulphated

batteries or batteries with a short-circuited element.

Battery Test: Automatic. Every 60 sec. check battery connection. Every 220 minute in Float charge, make the test of

the battery efficiency. The fault is signalized with relay commutation and diagnosis led blinking.

Check for accidental disconnection of the battery cables:

All In One detects accidental disconnection and immediately switched off the output power.

Battery not connected:

If the battery is not connected no output power.

Test of quality wire connections:

During Float charge the quality (resistance) on the battery connection is checked every 60 sec. This to detect if the

cable connection has been properly made.

Battery in Open Circuit or Sulphated:

Every 220 minute. All In One tests of internal impedance, in Float charging mode.

Reverse Polarity check:

If the battery it is connected with inverted polarity, All In One is automatically protected.

Test of battery voltage connections:

Appropriate voltage check, to prevent connection of wrong battery types, more or less than the nominal voltage.

End of Charge check

When the battery it is completely full, the device automatically switch in Float charging mode.

Check for Battery Cells in short circuit

Thanks to specific algorithms of evaluation, the CBs recognize batteries with cells in internal short circuit.

In Float charge every 220 minute test of element in short circuit.

Diagnosis of battery and device

All CB devices support the user during installation and operation. A Blink code of Diagnosis Led allows to

discriminate among various possible faults.

Error conditions, "LED Battery Fault" ON and "LED Diagnosis" blinking with sequence; see Display Signal section.

Protection Features

On the primary side: the device is equipped whit an internally fuse. If the internal fuse is activated, it is most

probable that there is a fault in the device. If happen, the device must be checked in the factory.

On the secondary side Battery and load: The device is electrically protected against short circuits and overload.

Inversion polarity: the module it is automatically protected against inversion of battery polarity and connection of

load inverted.

Over current and output short circuit: the unit limits the output current (see the technical data).

Deep discharge: not possible. The unit disconnects the battery when a minimum voltage level is reached.

Thermal behaviour

Surrounding air temperature 50°C. For ambient temperature of over 50°C, the output current must be reduced by

2.5% per °C. Max 70°C At the temperature of 70°C the output current will be 50% of In. The equipment does not

switch off in case of ambient temperature above 70°C or thermal overload. The devices are protected for Over

temperature conditions "worst case"; in this situations the device Shut-down the output and automatic restart when

temperature inside fall.

Dip Switch

Jumper Position

Float charge

Position

(Size 3)

(Volt/Cell)

(Size 4)

2.23

2.25

2.30

1.4/cell

(12V:10 cells)

(24V:20 cells)

3.45

(12V:4 cells)

(24V:8 cells)

Config. by DPY351 or

ADELViewsystem.

Function

Jumper present or dip switch

ON: Life test enabled (not for

NiCd)

Jumper present: Fast Charge

enabled. It is possible remote

Fast Charge enabling by

RTCONN cable

Provide Power Supply

Function On Battery Output

Switch ON the system without

the "Mains In Vac", only the

battery is connected. For

connection to external Push

button use RTCONN cable

Present in CB122410A (Size4)

Charging Curve

Automatic multi-stage operation and real time diagnostic allows fast recharge and recovery of deep discharged

batteries, adding value and reliability to the system hosting the CB device. The type of charging is Voltages stabilized

and Current stabilized IUoUo. Five charging phases are identified by a flashing code on a Diagnosis LED. To maintain

the Output Load in lower Voltage state, don't put jumper in position 6, in this case no boost charge but only Float

charge. Fast/Bulk Charge means also that every 288h, the device go in "Cycling Refresh Charging" for 85 minutes at

2.4V/Cell.

Fast charge

(Volt/Cell)

2.40

Standard and Certifications

Electrical Safety For Mounting:

1.5V/cell

Device assembling: UL508, IEC/EN 60950 (VDE 0805) and EN 50178 (VDE 0160). Installation according: IEC/EN

(12V:10 cells)

(24V:20 cells)

60950. Input / Output separation: SELV EN 60950-1 and PELV EN 60204-1. Double or reinforced insulation. Safety of

Electrical Equipment Machines: EN 60204-1.

In According to EMC 2014/30/UE and Low voltage directive 2014/35/UE

3.65

EMC Standards Immunity:

(12V:4 cells)

EN 61000-4-2, EN 61000-4-3, EN 61000-6-2, EN 61000-4-4, EN 61000-4-5.

(24V:8 cells)

EMC Standards Emission:

EN 61000-6-4, EN 61000-6-3, EN 61000-3-2 (see data sheet for each device)

Conformity to:

EN60950 / UL60950-1 and CSA C22.2 No. 60950-1-07 (Information Technology Equipment) – Safety – Part1: General

Requirement.

IEC/EN 60335-2-29 Battery chargers

Electrical safety EN54-4 Fire Detection and fire alarm systems;

DIN41773 (Charging cycle)

Approved:

Devices:CB1210A,

EN60950 / UL60950-1 and CSA C22.2 No. 60950-1-07 (Information Technology Equipment) – Safety – Part1: General

Requirement.

Rail Mounting:

All modules must have a minimum vertical and horizontal distance of 10 cm to this power supply in order to

guarantee sufficient auto convection. Depending on the ambient temperature and load of the device, the

temperature of the housing can become very high.

Charge & Testing

In pu t (V olt)

O u tp u t (V d c – A – W)

Mo de l

INP UT DAT A

N o m ina l Input Vo lt a ge

Input Vo lt a ge R a nge

Inrus h C urre nt ( Vn a nd In Lo a d) I

F re que nc y

Input C urre nt ( 115 – 2 3 0 V a c )

Int e rna l F us e

E xt e rna l F us e ( re c o m m e nde d)

O UT P U T D AT A

Out put Vdc / I

M inim um lo a d

E ff ic ie nc y ( 5 0 % o f In)

S ho rt -c irc uit pro t e c tio n

Ov e r Lo a d pro t e c tio n

Ov e r V o lt a ge Out put pro t e c tio n

R e v e rs e ba t te ry pro te c t io n

D e t e c t io n o f e le m e nt in s ho rt c irc uit

B A T T E R Y C H A R GE R O UT P UT

B o o s t – B ulk c ha rge ( T yp. a t I

M a x.T im e B o o s t – B ulk c ha rge ( T yp. a t I

M in.T im e B o o s t – B ulk c ha rge (T yp. a t I

F lo a t c ha rge (T yp. a t I

R e c o v e ry C ha rge

S wit c hing o n a ft e r a pplying m a ins v o lta ge

E nd o f c ha rging c urre nt B ulk - A bs o rpt io n to F lo a t

S ta rt up wit h c a pa c it iv e lo a d

R e s idua l R ipple

C ha rging m a x I

bat t

C ha rging c urre nt Lim it ing I

Quie s he nt C urre nt

S IG N AL O UT P UT (RELA Y )

M a in o r B a c k up P o we r

Lo w B a tt e ry a nd F a ult B a tt e ry

M a in o r B a c k up - F a ult B a tt e ry

AU X IL IARY O UT P UT (RJ 4 5 C O NNECT IO N) FO R :

T e m p. C ha rging pro be

V o lt a ge dro p c o m pe ns a t io n

R e m o t e m o nit o ring dis pla y

CL IMAT IC D AT A

A m bie nt T e m pe ra t ure o pe ra t io n

D e ra t ing T ª > ( In)

A ut o m a tic D e ra t ing

A m bie nt T e m pe ra t ure St o ra ge

H um idit y a t 2 5 °C

G ENERAL DA TA

Is o la tio n V o lt a ge ( IN / OUT )

Is o la tio n V o lt a ge ( IN / P E )

Is o la tio n V o lt a ge ( OUT / P E )

P ro te c t io n C la s s ( EN / IE C 6 0 5 2 9 )

R e lia bilit y ( M T B F IE C 6 17 0 9 )

P o llut io n D e gre e E nv iro nm e nt

C o nne c t io n T e rm ina l B lo c k s Sc re w T ype

P ro te c t io n c la s s (wit h P E c o nne c t e d)

D im e ns io n ( w- h- d)

We ight

S a fe t y S t a nda rd A ppro v a l

CO N NECT IO N DIA G RAM

(1) - Depend on jumper selection

115 – 2 3 0 – 2 7 7 Va c

115 – 2 3 0 – 2 7 7 V a c

12 V dc – 3 5 A – 4 8 0 W

2 4 Vdc – 10 A – 2 4 0 W

C B 12 3 5 A

C B 2 4 10 A C

1 1 5 – 230 – 277Vac

90 – 1 35Vac

1 80 – 305Vac

≤ 35 A ≤ 5msec

≤ 1 6 A ≤ 5msec

47 – 63 Hz ±6%

8.0 – 4.2A

3.3 – 2.2A

1 0A

6.3A

1 6A

1 2Vdc – 35A

24Vdc – 1 0A

≥ 91 %

≥ 88%

Yes

1 4.4Vdc

28.8Vdc

) ( 1)

)

1 5h

1 min.

)

1 3.75Vdc

27.5Vdc

) ( 1)

2 – 9Vdc

2 – 1 8Vdc

2.5sec.

0.3A

≤ 30.000µF

≤ 60 mVpp

35A ± 5%

1 0A ± 5%

( I

)

Yes

adj

≤1 00mA

Yes

-30 ÷ +70°C

> 50° 2.5% °C

-40 – +85°C

95% to 25°C

3000Vac

1 605Vac

500Vac

IP 20

> 300 000 h

4mm

2,5mm

1 50x1 1 5x1 35 mm

1 00x1 1 5x1 35 mm

1 .5 kg appro x

0.85 kg appro x

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