Shimano SG-8C20 Manual de servicio - Página 11

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Shimano SG-8C20 Manual de servicio
3) Push the outer casing on so that it securely
touches the outer casing holder.
Inner cable
Outer casing holder
Rubber bellows
Rubber cover
5.
After checking that the end of the outer
casing is sitting securely in the cable adjust-
ment bolt of the shifting lever, attach the
inner cable fixing bolt unit to the inner cable.
Inner cable fixing bolt unit
Note: Do not use this inner cable fixing bolt unit
with the CJ-4S30 cassette joint.
Inner cable fixing nut
Inner cable fixing
washer
Inner cable fixing bolt
10 mm
10 mm
(Black)
Pass the inner cable through the hole.
127 mm
127 mm
63 mm or less
Pull the inner cable while attaching
the inner cable fixing bolt unit.
Tightening torque:
4 – 6 N·m (40 – 60
kgfcm)
6
.
Bring the cable around to the cassette joint
pulley, hold so that the inner cable fixing nut
is facing to the outside (toward the fork
end), and then slide the flats part of the
inner cable fixing washer into the gap in the
pulley.
Flats part of inner
cable fixing washer
Gap in pulley
Inner cable
fixing nut
Pulley
CJ-8S40
CJ-8S40
JAPAN
JAPAN
7.
Turn the cable 60° counterclockwise and
attach it to the hook.
Hook
CJ-8S40
CJ-8S40
Turn the
JAPAN
JAPAN
cable 60°
8.
Attach the inner cable to the pulley as shown in
the illustration, pass the part of the inner cable
which has the rubber bellows attached through
the slit in the cassette joint bracket, and then
Outer casing
insert the outer casing holder securely into the
outer casing holder section. Be careful not to
damage the rubber bellows at this time.
Inner cable
Pulley
Outer casing holder section
C J
C J
- 8 S
- 8 S
4 0
4 0
J A
J A
P A
P A
N
N
Rubber bellows
Outer casing holder
Rubber
cover
If first inserting the outer casing holder into
the outer casing holder section of the cas-
sette joint is easier, then first insert the outer
casing holder into the outer casing holder
section of the cassette joint, and then insert
a 2mm Allen key or a #14 spoke into the hole
in the cassette joint pulley, and then turn the
pulley so that the inner cable fixing bolt unit
fits into the gap in the pulley.
3
Insert the inner
cable fixing bolt
unit
2
Turn the
pulley
2 mm Allen key or #14 spoke
Note: Check that the inner cable is correctly
seated inside the pulley guide.
CJ-8S40
CJ-8S40
JAPAN
JAPAN
Guide
OK
9
.
Secure the cable to the frame with the outer
casing bands.
10 cm
10 cm
Bracket
Slit
Insert the
rubber bellows
1
into the slit
Attach the
2
outer casing
holder
1
Attach the
outer casing
holder
CJ-8S40
CJ-8S40
JAPAN
JAPAN
Hole in pulley
CJ-8S40
CJ-8S40
JAPAN
JAPAN
Guide
Not OK
10 cm
10 cm
15 cm
15 cm
Outer casing bands
Adjusting the cassette joint
1
.
➃ ➃
Set the shifting lever to
.
Check to be sure that the yellow setting lines
on the cassette joint bracket and pulley are
aligned at this time.
Yellow setting lines
➃ ➃
Set to
The yellow setting lines on the cassette joint
are located in two places. Use the one that is
easiest to see.
When bicycle is standing up
Should be straight
CJ-8S40
JAPAN
Cassette joint bracket
When bicycle is upside down
Should be straight
Cassette joint bracket
If the yellow setting lines are not aligned, turn
the cable adjustment bolt of the shifting lever
to align the setting lines. After this, move the
shifting lever once more from ➃ ➃ to ➀ ➀ and then
back to ➃ ➃ , and then re-check to be sure that
the yellow setting lines are aligned.
Cable adjustment bolt
2
.
After adjusting the cassette joint, cut off the
excess length of inner cable and then install
the inner end cap.
Inner end cap
15 – 20 mm
CJ-8S40
JAPAN
Cassette joint
pulley
Cassette joint
pulley
11