APP Extreme Power SPEC Pak Instructions de montage

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Powerpole

Holder

1. Cable and / or Wire Preparation

a. Jacketed Cable – Strip approximately 4 inches (51 mm) of the outer jacket. Strip insulation from

individual wires per Table 1 (See Figure 1), being careful not to damage the copper conductors. See

Powerpole assembly instructions (1S1072) for more detail, if necessary.

b. Discrete Wire – Strip insulation from individual wires per Table 1 (See Figure 1), being careful not to

damage the copper conductors. See Powerpole assembly instructions (1S1072) for more detail if necessary.

Table 1

Connector

" X "

Series

Amps

inches

PP15/45

15-45

5/16

PP75

9/16

PP120

120

15/16

PP180

180

1-1/8

2. Terminate Powerpole contacts to individual wires by inserting contact into the recommended Anderson

crimping tool and crimp. For a full list of crimp tools see the connector Tooling section of the Extreme Data

Sheet or on the APP website. It is important to keep all contacts parallel to each other while

crimping. This will ensure that contacts remain in the proper position for mating and unmating

once installed into Powerpole Housings and will make installation into Powerpole Holder easier

(See Figure 2).

NOTE: Crimping with non-APP recommended tools may produce high resistance or contact distortion

resulting in improper seating of the contact in the Powerpole Housing. Use of other tools may also affect

UL & CSA approval.

3. Block Powerpoles together where appropriate by interlocking dovetails on Powerpole housings.

Standard orientation for Powerpoles in the SPEC Pak Receptacles is Hood Up (See Figure 3a). Standard

orientation in the SPEC Pak Plugs is Hood Down (See Figure 3b). Individual Powerpoles maintain their

row within mating blocks of Powerpoles, but are reversed in their column order (See Figure 4).

4. The Powerpole Holder is labeled on the back of the holder flange with Plug           on one side and

Receptacle           on the opposite side. Position Powerpole Holder so that the receptacle is facing up. Insert

pre-blocked Powerpole Housings into Powerpole Holder from the rear (See Figure 5a). Powerpole block

should be oriented Hood Up for Receptacles and Hood Down for Plugs (See Figures 3a & 3b). Line up

holes in the Powerpole block with retaining pin holes in the Powerpole Holder.

Holder until flush with edges (See Figure 5b). Retaining pins should be inserted into all holes in the holder.

For the PP120 4 position holder, DO NOT insert a retaining pin in the center hole (See Figure 5c).

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Extreme Power SPEC Pak

Assembly Instructions

SPEC Pak Receptacle Kit Components

Receptacle Shell

Figure 1

" X "

m m

7.9

14.5

28.6

Insert retaining pins into the

Receptacle

™

Panel Mount Gasket

Figure 2

Hood Up

Figure 3a

Receptacle Side -

Hood Up

Figure 4

Figure 5a

Figure 5b

Hardware Bag

Hood Down

Figure 3b

Plug Side -

Hood Down

NO CENTER PIN

with PP120 4

position

Figure 5c