Austral Lock YR4000 Instructions de montage illustrées - Page 2

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Step 5

If the Beaks of the Interior Assembly are

extended, use the Lever to retract them.

Remove the Handle Screws and lift the Interior

Handle off the Interior Base, place them aside.

Place the Exterior Assembly onto the exterior

face of the door stile. Rotate the protruding

Spindle into a vertical position.

While placing the Interior Base onto the interior

face of the door stile, note the following:

- Allow the protruding Spindle to enter the

receiving slot on the underside of the Interior Base.

- Locate the bosses on the underside of the

Interior Base into the holes in the door stile.

Pass the correct length Fixing Screws through

the Interior Base and screw firmly into the

Exterior Assembly.

Step 6 (optional)

To install a Keyed Cylinder into the Interior

Assembly, remove and discard the Cylinder Plug

from the underside of the Interior Handle.

Install the Keyed Cylinder into the Interior Handle

matching the orientation shown in Figure G.

Step 7

Place the Interior Handle over the Interior Base.

It may be necessary to rotate the Lever to find its

correct orientation. Refit the two Handle Screws.

Depress the Plunger and test the lock operation

by operating the Lever and Cylinder Key(s)

if applicable.

NOTE: Ensure the Beaks are in the retracted

position before closing the door.

Step 8

To fix the Catch Assembly to the front of the jamb, reverse the Adjustment

Screws from their fully 'screwed-in' position three (3) full turns with the

3.0mm Hex Key. Reverse the Catch Plug Grub Screws with the 2.0mm

Hex Key and remove the Catch Plugs using a small screwdriver.

Close the door and position the Catch Assembly on the jamb opposite

the lock with a 1 to 2mm gap between the lock and Catch Assembly.

Mark the centre of the 'front fix' slots and drill the jamb with a 3.5mm drill.

'Front Fix' Catch Screw (3/8")

'Face Fix' Catch Screw (1")

Use the two 'Front Fix' Catch Screws provided to fit the Catch Assembly

lightly to the jamb. Gently close the door and operate the Lever to test

the Beak engagement. Move the Catch Assembly up and down and

adjust the Catch Plate in and out to achieve the best fit.

NOTE: If required use packers provided to align catch plate

assembly with interior handle assembly.

Tighten the 'Front Fix' Catch Screws, refit the Catch Plugs and tighten

the Catch Plug Grub Screws. Be careful not to over tighten these screws.

To fix the Catch Assembly to the face of the reveal, leave the

Catch Plugs in place, mark through the 'face fix' slots, and use the

'Face Fix' Catch Screws instead.

Figure G

Keyed Cylinder

Fixing

Screw

Plunger

Handle Screw

SPACERS

Exterior

Timber doors with a weather

Spacer

seal and some aluminium

doors require spacers between

Interior

the door and lock as shown.

Spacer

Door Jamb

Catch Assembly

Front Fix

Slot

Catch Plate

Face Fix Slot

Adjustment

Screw

'Front Fix'

Catch Screw

Catch

Plug

Catch Plug

Grub Screw

Yarra Ridge - CARE & MAINTENANCE

Interior Base

Installation

Beak

The product must be installed according to the instructions included in the product packaging and the

door should be apertured according to the door "cut-out" dimensions and tolerances shown.

Cylinder Plug

Prior to fitting ensure that:

· Doors stored on site are stored in a clean dry area free from cement, lime, paint, acid etc.

Interior Handle

During fitting of the lock ensure that :

· No metal swarf or other contaminants enter the lock body.

· The fixing screws do not damage the product finish.

After installation of the door ensure that:

· The door is correctly adjusted with the correct clearances.

· The lock engages the catch plate correctly.

· The door is protected from building fall-out such as wet plaster, mortar, paint and welding splatter.

If the door becomes contaminated:

· Do not paint the lock body or faceplate.

· Remove wet plaster, cement, mortar and other droppings immediately, using ample clean water

and a sponge or rag, to avoid permanent staining or scratching of the product finish. If removal

is delayed and scraping becomes necessary the surface finish may suffer.

Maintenance

Annually inspect the door to confirm that the door operates with the correct clearances, closes and opens

without obstruction. Confirm that the lock beaks engage easily with the catch plate when the door is closed

and the lever or key is turned - adjust the door if necessary.

Annually check that when the door is closed, the lock can be locked by key and by the lever.

NB : The lock assembly has been lubricated for life, and should not be disassembled by the user.

Cleaning Powder Coatings

Every six months, powder coated surfaces should be cleaned to protect the finish. However, in areas where

Lever

pollutants are more prevalent, especially in coastal or industrial regions, cleaning should be carried out every

two to three months.

To clean the powder coated surface:

1. Carefully remove any loose deposits with a wet sponge.

2. Use a soft brush (non abrasive) or cloth and a mild household detergent solution to remove dust,

salt and other deposits. Do not use steel wool, scrapers, scouring liquids or powders to remove

deposits as these permanently scratch the coating surface.

3. Rinse off with clean fresh water.

Cleaning Chrome, Satin Chrome, Gold and Brass Finishes

Plated finishes are susceptible to tarnishing if they come into contact with moisture, wet paint, or water vapour.

All plated finishes should be coated with a non-abrasive furniture or car wax immediately after installation.

Plated finishes should be regularly wiped with a non-abrasive furniture or car wax, taking care not to scratch

any protective finishes that are employed to protect the surface and prevent tarnishing.

Yarra Ridge - MAINTENANCE LOG

In order to protect your warranty, record all maintenance activity in the following log:

Address of Building :

Name of Door :

Date

Activity

In te ri

o r D o

o r

e n te rs

h e re

Figure H

(PK0233) Yarra Ridge Instructions (Trade A4) 01.cdr

Austral Lock

Signed

Austral Lock Pty Ltd

31-33 Alfred St

Blackburn, Victoria

Australia 3130

ph (+61 3) 9877 1555