BENDIX AH-4 Manuel - Page 5

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BENDIX AH-4 Manuel
3. Install the new o-ring (2) on the cap nut after lubricating
with the fluid to be used in the master cylinder or Dow
Corning 55-M pneumatic grease. Thread the cap nut in
the adapter block and torque to 300 inch pounds.
4. Coat the new compensating seal (5) with fluid or Dow
Corning 55-M pneumatic grease and install in mating
grooves in bottom of adapter block or reservoir.
5. Coat bore in master cylinder with fluid to be used, place
spring (4) in piston assembly (1 ) and slide both into
bore of master cylinder (fig. 6).
FIGURE 6
6. Place the stop washer (7) and retaining ring (8) over the
center post of the retaining tool, depress the piston (1)
(see Fig. 7). Make certain the retaining ring is properly
seated in its corresponding groove in the master cylinder
casting (see Fig. 8). CAUTION - Keep retaining tool
in place until step 8 is completed!!
FIGURE 7
7. With piston still depressed, install compensating spring
(11 ) and compensating valve (3). Set adapter block (or
reservoir) in place. The master cylinder casting should
preferably be held in a horizontal position for this
operation. Start the four self-threading bolts (9) by hand
to prevent cross threading and torque to 150- 200 inch
pounds. Care should be taken that the compensating
valve is properly located before the adapter block
or reservoir is located and snugged down (Fig. 9).
The piston may now be released by removing the
retaining tool.
FIGURE 8
8. A simple check may be made to determine that the
compensating valve is properly installed. Apply air
pressure on the discharge port of the master cylinder.
With the piston released, air should back flow through
the compensating valve and out the adapter fitting or
reservoir. Depress the piston at least 1/4 in. Air pressure
should now be trapped in the master cylinder and there
should be no evidence of back flow out the adapter
block or reservoir.
FIGURE 9
CAUTION - 50 psi air pressure will create approximately
100 pounds of additional reactive force on the piston.
The piston retaining tool should, therefore, be used for
this test.
9. Install the master cylinder on the rotochamber with four
3/8 in. cap screws torqued to 300 inch pounds.
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