Axminster 104359 Manuel
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PROJECT PEN KITS
D-SW Series Twist Pen Kit - Matt Gunmetal
Code: 104359
PREPARING THE BLANKS, HINTS & TIPS
Preparing a wooden or acrylic/polyester
blank for a pen mandrel.
1. Cut a blank to the length of the tube
plus approximately 2.5mm to allow for
trimming and squaring off the ends.
2. Mark the centre on the end of the blank.
3. Using the recommended drill bit, drill a
hole lengthwise through the blank.
4. Apply epoxy glue, Polyurethane glue or
gap filling cyanoacrylate (super glue) to
the tubes.
5. Insert the tube into the blank with a
twisting motion to spread the glue
evenly inside the hole.
TURNING THE BLANK, HINTS & TIPS
1. Mount the bushings and blank onto a
pen mandrel according to the diagram.
2. Secure the bushings and blank onto the
mandrel.
3. Slide the tailstock with a live centre into
place against the mandrel and lock in
position. This is for support; only slight
pressure is required.
4. Using sharp tools, turn the blank down
to become the Pen Barrel with the
profile of your choice.
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6. Centre the tube lengthwise inside the
blank.
7. Allow the adhesive to cure.
8. When cured, square the ends of the
blank. Using a barrel trimmer with a
guide matching the inner diameter
of the tube or a universal pen blank
squaring jig with a disc sander.
9. Take the excess material down flush
with the ends of the brass tube. (do
not trim beyond the length of the tube
since this may interfere with operation
of the mechanism and assembly).
5. Turn the blank very slightly oversize,
then sand and polish the ends down to
the same diameter as the bushings.
6. Using successively finer abrasives
gradually sand and polish the Pen
Barrel.
7. Finish the Pen Barrel with your
preferred choice of polish.
WHAT'S REQUIRED
Bushing Set:
104369
Drill Bit Size:
3/8"
Minimum Blank Size:
19 mm x 19 mm x 88 mm
Tips/Hints
• Excessive pressure may cause the drill
bit to wander and/or split the blank.
Slow the feed rate and back the drill
bit out repeatedly for chip removal.
• Roughen the brass tube slightly with
abrasive for better adhesion.
• Certain acrylic blanks are more
transparent than others, especially
lighter colors or blanks with light
colored swirls. To avoid the risk of the
brass tube showing through the pen
blank, paint the tubes white or black
before gluing them in.
• The barrel trimmer guide also cleans
any adhesive that may have gotten
inside of the tube.
Tips/Hints
• Don't be afraid to sharpen frequently
especially when turning acrylics.
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