Alemite 8072-A Manuel d'entretien - Page 3

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Diesel Exhaust Fluid (DEF) Reel

Figure 2 DEF Hose Reel Series 8072 - Mounting

Lubrication

Hose reel spring and bearings are factory lubricated and

require no further lubrication.

Delivery Hose Replacement

Disassembly

1. Extend the delivery hose completely from the reel.

WARNING

Precautions must be taken to ensure the Sheave

Assembly remains engaged with the Power

Spring's ratchet. To prevent movement either:

• Instruct an assistant to grip the Sheave

Assembly securely with non-slip gloved

hands or

• Install a clamp on the Sheave Assembly

Personal injury can occur.

2. Remove the dispense nozzle and hose bumper.

3. Disconnect the delivery hose from union.

4. Remove Wing Nuts and Washers that secure

U-Bolt to the hose.

5. Feed hose through the Hose Guide Assembly and

remove the hose.

Alemite LLC

Assembly

1. Wind spool flange clockwise-facing swivel-until

spring is tight.

2. Back off three turns and latch.

3. Feed the end of the new delivery hose through the

Hose Guide Assembly.

4. Connect hose fitting to swivel joint (24).

Hint: Orient the hose to allow its natural curve

to match the Sheave. This reduces torque load

on the Power Spring Assembly.

5. Secure hose to spool using included U-bolts.

IMPORTANT: Allow some slack on the hose

between the U-Bolt and Swivel Joint (24).

6. Install dispense nozzle (with thread sealant) and

hose stop to the delivery hose.

7. Pressurize the system and check for leaks.

8. Carefully release the Sheave Assembly and retract

the hose onto the reel.

9. Check Spring Tension.

Setting Spring Tension

To adjust spring tension, add or remove wraps of hose

from the spool, one wrap at a time until desired tension is

obtained.

When the hose is fully extended from the reel, the power

spring should be a minimum of ½ turn from a fully

wound condition.

Repairs

Extensive repairs should be performed only by an

authorized service center to avoid damage which may

void warranty. Remove all spring tension before

beginning disassembly process.

WARNING

• Failure to remove spring tension before

disassembly can cause irreparable bodily

damage or death.

SER 8072-A

Revision (11-12)