Dorex 9500 Series Petunjuk Instalasi

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9500PR EXIT DEVICE - PANIC (P) RIM MOUNTED (R)

9500

INSTALLATION INSTRUCTIONS

SERIES

GENERAL NOTES

Before installing exit device, verify or note the following:

1. The door surface must be flat and properly reinforced at the exit device mounting locations. If door is not

reinforced, the door surface may collapse or bow-in, causing malfunction in the exit device operation.

2. Door must be properly fitted and hung.

3. The 3' exit device model can be cut to fit doors from 30 to 36" (762 to 914 mm) in width (refer to section 4).

The 4' exit device model can be cut to fit doors from 36 to 48" (914 to 1219 mm) in width (refer to section 4).

4. Determine door handing (see illustration below). Rim exit device is non-handed.

5. For wood doors or hollow metal doors use wood/sheet metal screws, and for metal reinforced doors drill & tap and use

machine screws. (Refer to Template document).

DOOR HANDING

RIGHT HAND REVERSED

Strike Spacer

(if required)

Strike

Screws (x2)

Latchbolt

Vertical

Reference

Line

Horizontal

Reference

Line

LEFT HAND REVERSE SHOWN

1. DOOR PREPARATION AND EXIT DEVICE INSTALLATION

a. Prepare Door

1) It is recommended to reinforce the door at the exit device mounting locations and make all required cutouts and

holes at the door fabrication shop using dimensions provided in the installation templates.

2) Otherwise, mark the vertical and horizontal reference lines on the door interior surface of the door using

provided dimensions.

3) Main Chassis:

a) Position template on interior door surface by aligning the vertical and horizontal lines and mark the

four (4) main chassis mounting holes.

b) Drill all main chassis mounting holes as per supplied template instructions.

c) If a trim is used, use also the appropriate trim installation template (refer to section 2).

Vertical

Reference Line

Must be parallel

Door

with door edge

Jamb

Door

Stop

Horizontal

Reference Line

2 1/8" (54 mm) bore

when knob or lever

trim is used

b. Install Exit Device

1) If no trim is used, install main chassis using four (4) wood/sheet-metal screws or drill and tap for #10-24 UNC if

door is properly reinforced. Mounting with thru-bolts (sexnuts & machine screws) is optional, not supplied.

2) Level rail assembly and attach the rail mounting bracket to door using three (3) wood/sheet-metal screws or drill

and tap for #10-24 UNC if door is properly reinforced and prepped. Use bracket as template.

3) If trim is used refer to section 2.

Rail

Main Chassis

Assembly

Level

36" model = 30-11/16" (780mm)

48" model = 42-11/16" (1088mm)

REFERENCE

c. Frame Preparation for Strike Installation

1) Locate strike on frame by aligning the strike horizontal center with the exit device reference horizontal line.

Verify its vertical position with exit device latch.

2) Position the strike at the indicated dimension from the door stop surface.

3) For wood frames: pre-drill for wood screws.

For metal frames: drill and tap for #12-24 UNC machine screws.

4) Install strike with the appropriate supplied mounting hardware.

5) Adjust horizontal position (towards or away from the door) to ensure the device latches properly.

BACKSET DEFINITION

Single door

Double door with mullion

9/16"

(14mm)

Vertical

Ref. Line

2 3/8"

(60 mm)

BACKSET

LEFT HAND REVERSED

Main

chassis

Lift

arm

Screws (x4)

OUTSIDE

4 1/2"

(114 mm)

Template

fold line

For backset

definition see

Horizontal

section below

Reference Line

41"

(1041 mm)

Door stile must be at

least 4 1/2" (114 mm) wide

Sliding Cover,

Rail

Dogging Panel

Mounting

or Alarm Panel

Bracket

Attach rail mounting

bracket to door with

three (3) wood or

machine screws

Strike

Spacer

Vertical

Attach strike to door

Ref. Line

2 3/8"

stop with two (2) screws

(60 mm)

and lockwashers

(use spacer if required)

BACKSET

Rail

assembly

Push / touch

pad

2. INSTALL TRIM

a) Refer to applicable trim template and installation instructions: drill/bore holes on door as per trim

installation instructions.

b) Use mounting hardware supplied with the exit device and with applicable trim.

c) Do not over-torque trim mounting screws, and ensure door surface is not bowed-in.

CAUTION: Over-torquing may cause exit device to jam.

d) Verify that the trim operation retracts the exit device latch.

TYPICAL TRIM INSTALLATIONS

Lever or Knob Trim

(9500TL or 9500TK)

Main

chassis

cover

Door

Main Chassis

Pull Trim

(9500TPDT)

[ screws (A) x4 ]

Thru-bolt

sexnut

Stile

Vertical

Ref. Line

Thru-bolt

sexnut

For other escutcheons (9500TE) and thumbpiece (9500TT) trim installations, refer to the applicable trim template

and installation instructions supplied with the trim.

3. INSTALL COVERS

Finished floor

a) Attach the main chassis cover to the main chassis using supplied machine screws.

b) Attach the rail end cap to the rail mounting bracket using supplied machine screws.

c) If required, install strike filler plate using supplied mounting screws.

d) If required, install latch filler plate using supplied mounting screws.

(a)

Push bracket

tightly against

rail assembly

Attach cover to chassis

assembly with four (4)

flat head machine screws

4. MODIFY RAIL

a) Confirm length of device and determine if rail cutting is required.

b) Determine length 'X' by subtracting 1 3/4" (45 mm) from 'Y'. Mark cut-off point on rail and sliding

cover and cut-off.

c) Deburr and remove all sharp edges after cutting and install as per section 2.

Backset or vertical

Reference Line

Strike

Screw

Don't cut closer than 1 3/4" (45 mm) from lower pivot

Rail mounting

bracket

Sliding cover, alarm or dogging panel

If Alarm or dogging panel is used, install panel as per the

appropriate installation instructions supplied with the panel

Dogging hex key

CAUTION:

Exit device components must be

installed flush to a flat surface

Pull Trim with

Rim Cylinder

(9500TPNL)

Main

chassis

Thru-bolt

sexnut

Trim

mounting

hardware

[ screws (B) x4]

Attach pull trim and

chassis to door using

hardware supplied

with the pull trim

Pull trim and chassis

mounting

screws (x3)

(c)

(b)

Attach end cap to rail mounting

bracket with two (2)

prepared for use with strikes and latches, install

flat head machine screws

For door with stile, cut off must leave

minimum 1/2"

overlap with rail

(12.7 mm)

minimum

1/2" (12.7 mm)

minimum

1 3/4" (45 mm)

CUT OFF & DEBURR

(remove sliding cover to locate pivot)

End cap

Screws (x3)

Shorten tailpiece as required.

Ensure it does not interfere with

the exit device mechanism.

Attach pull trim and

chassis to door using

hardware supplied

with the pull trim

Thru-bolt

sexnut

Pull trim and chassis

mounting screws (x3)

Ensure that spindle

does not extend

past cam surface

Strike Filler

(d)

Latch Filler

Plate

On doors and frames that have been

the appropriate filler plates using flat

head wood or machine screws

9500PR-MC-INST-EF-R2016-06