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DURApulse GS4 AC Drive Quick-Start Guide
Quick-Start Introduction – How To Get Started
Automationdirect.com would like to thank you for your purchase of the Durapulse GS4 AC drive. The GS4 drive
is a state-of-the-art, full-featured AC drive. The Quick-Start Guide below will introduce you to many of the GS4
drive features and help you configure the GS4 drive in a minimum amount of time.
STO (Safe Torque Off) / Emergency Stop
The GS4 drive offers Safe Torque Off (STO) functionality, instead of a standard Emergency Stop circuit. STO
provides the ability to immediately turn off the output of the GS4 drive in the event of an emergency, without
the need for an emergency stop contactor between the drive and motor.
Please see P6.71 (STO Alarm Latch) in Quick-Start "Protection" Menu #4
Please see the Control-Circuit Wiring diagrams
(page
1) for how to wire the STO circuit. From the factory,
the GS4 STO terminals are jumpered and the STO circuitry of the drive is bypassed. STO is recommended for
personnel safety.
After wiring the drive (but before applying power), the first thing you should do is press the E-stop button (or
otherwise break the safety circuit) and verify that the circuit between the STO1/STO2 terminals and the STO
+24V terminal is not connected. If these circuits are open, the STO feature will stop all power from going to the
motor and there will be no danger of unexpected movement when you power up the drive.
Powering Up the GS4 Drive
Apply AC line power to the GS4 drive, but don't engage the safety circuit yet (keep the E-stop PB pushed in).
Starting, Stopping, and Controlling the Speed of the GS4 Drive
The GS4 drive keypad includes both LOCAL and REMOTE control modes. Out of the box, both LOCAL and
REMOTE modes of operation (selected by the buttons on the keypad) are set to use the keypad buttons to RUN
and STOP the drive and vary the drive speed. The drive can also be configured to run from potentiometers,
external pushbuttons, Ethernet communication, etc.
Do not attempt to run the motor yet. Certain parameters (especially the motor protection parameters) must
be set first.
Configure the Drive / Quick-Start Menus
The Quick-Start Menus below (press MENU on the keypad, then scroll to "Quick Start") will guide you through
those parameters typically used in most applications. You can also navigate to any of these parameters
through the "Param Setup" menu. (Refer to
page 2
for information and instructions for using the Digital
Keypad.)
All applications need to configure the parameters in the "Basic Configuration" quick start menu. At minimum,
you MUST configure these motor parameters in the "Basic Configuration" menu before operating the drive:
• P0.00 Motor1 Max Output Voltage (this will typically be either 230V or 460V)
• P0.01 Motor1 Rated Amps (depends on the motor)
• P0.04 Motor1 Max Output Frequency (this will typically be 50Hz or 60Hz)
Your application will dictate which parameters need to be configured. It is NOT necessary to configure every
parameter in a Quick-Start Menu or go through each Quick-Start Menu. Use only those you need.
Menu Descriptions:
12) Basic Configuration
(page
3)
Parameters in this menu are necessary to configure and protect the motor, and to define the basic control
modes of the GS4 drive. All applications should set these parameters.
13) Control I/O
(page
3)
Parameters in this menu define which analog inputs and multi-speed digital inputs will control the GS4 drive.
These parameters work in conjunction with P3.00, P3.01, P4.00, P4.01 from Menu #1.
14) Enhancements
(page
4)
Parameters in this menu include those parameters used to enhance or refine the operation of the GS4 drive
with features such as S-Curve, Jog Speed, Skip Frequencies, DC Injection, etc.
15) Protection
(page
4)
Parameters in this menu include advanced GS4 drive protection parameters. These parameters define how
the GS4 drive will respond to certain fault conditions and whether the GS4 drive will attempt to automatically
recover.
16) PID
(page
4)
Parameters in this menu are for PID control and configuration of the GS4 keypad in engineering units. More
detailed information can be found in Parameter Groups 7 and 8.
After configuring the minimum settings, you can now engage the safety circuit. The RUN and STOP buttons
should Start and Stop the drive. To adjust the output frequency, use the arrows keys to cursor to the "F"
(Frequency) setting. Press ENTER to adjust the drive's Frequency setpoint (Up/Down arrows increase/
decrease; Left/Right arrows change the cursor position).
GS4_QSP_1edRevC 07/02/2021
Parameter Quick-Start Set Up
DURA
GS4 AC Drives offer a "Quick-Start" parameter setup from the keypad for some of the most
pulse
common drives applications. Choose "Quick-Start" from the menu, and then select one of the five menus
described in the following table. Then set the applicable parameters for that application as shown.
Please refer to the user manual if you need more detailed information about the parameters.
DURA
Parameter
Description
(page
4).
Restore to Default *
19
P9.08
* If configuring the GS4 drive for
the first time, it is not necessary to
Restore the Default configuration.
1
P0.00
Motor 1 Maximum Output Voltage
2
P0.01
Motor 1 Rated Current
3
P0.02
Motor 1 Base Frequency
4
♦
P0.03
Motor 1 Rated RPM
5
P0.04
Drive Maximum Output Frequency
6
♦
P0.08
Motor 1 Rated Horsepower (HP)
7
P0.09
Motor 1 Number of Poles
8
♦
P1.00
Stop Method
9
♦
P1.01
Acceleration Time 1
10
♦
P1.02
Deceleration Time 1
1st Source of Operation Command
11
P3.00
[Remote]
2nd Source of Operation Command
12
P3.01
[Local]
1st Source of Frequency Command
13
♦
P4.00
[Remote]
2nd Source of Frequency Command
14
♦
P4.01
[Local]
Electronic Thermal Overload Relay
15
♦
P6.00
(Motor 1)
Electronic Thermal Characteristic
16
♦
P6.01
(Motor 1)
17
P6.33
Drive Derating Method
Variable/Constant Torque Duty
18
♦
P6.34
Selection
♦ The diamond bullet symbol indicates a parameter that can be set during operation.
Motor Synchronous Speed (RPM)
Number of Motor Poles (#)
GS4 Quick-Start Parameter Settings #1 – Basic Configuration
pulse
Settings
Default
0: no function
1: Parameter Lock
2: no function
3: no function
4: no function
5: Reset kWh Display to Zero
0
6: Reset PLC (clear PLC)
7: no function
8: no function
9: Reset 50Hz Default
10: Reset 60Hz Default
230V: 0.0~255.0V
GS4 -2xxx: 230.00
460V: 0.0~510.0V
GS4 -4xxx: 460.00
10~120% drive rated Amps
90% rated I of GS4
0.00~600.00 Hz
60.00
17 10 (60Hz 4-pole)
0 to (120 x P0.02/P0.09)-1
14 10 (50Hz 4-pole)
0~600.00 Hz
50.00/60.00
0.00~655.35hp
Rated hp of GS4
2 to (120 x P0.02/P0.03)
See "Motor Base Speeds and
4
Number of Poles" table
(page
3)
0: Ramp to stop
0
1: Coast to stop
10.00
P1.15=0: 0.00~600.00 sec
P1.15=1: 0.0~6000.0 sec
10.00
0: Digital Keypad
0
1: External Terminal; Keypad/RS-485
STOP is enabled
2: External Terminal; Keypad/RS-485
STOP is disabled
3: RS485 (Modbus/BACnet); Keypad
STOP is enabled
4: RS485 (Modbus/BACnet); Keypad
0
STOP is disabled
5: Comm Card; Keypad STOP is
enabled
6: Comm Card; Keypad STOP is
disabled
0: Digital Keypad
0
1: RS485 Communication
(Modbus/BACnet)
2: Analog Input
0
3: External UP/DOWN Terminal
4: Comm Card
0: Constant Torque
1: Variable Torque
1
2: Inactive
30.0~600.0 sec
60.0
0: Constant rated current
1: Constant carrier frequency
0
2: Constant rated current (with
higher current limit)
0: VT, 3-phase input
1: CT, 3-phase input
0
2: CT, 230V 1-phase input
Motor Base Speeds and Number of Poles for P0.09
900
1200
1800
3600
8
6
4
2
DURA
GS4 Quick-Start Parameter Settings #2 – Control I/O
pulse
Parameter
Description
Settings
0: 2-wire mode 1 (Fwd, Rev)
1
P3.02
2/3 Wire Operation Mode
1: 2-wire mode 2 (Run, Direction)
2: 3-wire mode
2
P3.03
Multi-Function Input (DI1)
see
3
P3.04
Multi-Function Input (DI2)
"Multi-Function Input Settings"
4
P3.05
Multi-Function Input (DI3)
table
5
P3.06
Multi-Function Input (DI4)
User
Multi-Function Output Terminal 1
6
♦
P3.17
see
(Relay 1)
"Multi-Function Output Settings"
Multi-Function Output Terminal 2
table
7
♦
P3.18
(Relay 2)
8
♦
P4.02
Analog Input 1 (AI1) Function
see "Analog Input Settings" table
(page
9
♦
P4.03
Analog Input 2 (AI2) Function
10
♦
P4.05
AI1 – I/V Selection
0: AI_v Selection (0~10V)
1: AI_i Selection (4~20mA)
11
♦
P4.06
AI2 – I/V Selection
2: AI_i Selection (0~20mA)
0: Negative Frequency Input is
1: Negative Frequency Input is
Analog Frequency Command for
12
♦
P4.09
Reverse Run
13
♦
P4.10
AI1 Input Bias (Offset)
-100.0% to +100.0%
0: NO Offset
14
♦
P4.11
AI1 Input Bias (Offset) Polarity
1: Positive Offset
2: Negative Offset
15
♦
P4.12
AI1 Input Gain
-500.0% to +500.0%
16
♦
P4.13
AI1 Filter
0.00~20.00 sec
17
♦
P4.15
AI2 Input Bias (Offset)
-100.0% to +100.0%
0: NO Offset
18
P4.16
AI2 Input Bias (Offset) Polarity
1: Positive Offset
2: Negative Offset
19
♦
P4.17
AI2 Input Gain
-500.0% to +500.0%
20
♦
P4.18
AI2 Filter
0.00~20.00 sec
0: Output Frequency (Hz)
1: Frequency Command (Hz)
2: Motor Speed (Hz)
3: Output Current (A
4: Output Voltage (V)
5: DC Bus Voltage (V)
6: Power Factor (%)
21
♦
P4.50
Analog Output 1 (AO1)
7: Power (% Rated)
8: AI1 (%)
9: AI2 (%)
10: AI3 (%)
11: As 485 AO
12: As COM Card AO
13: Fixed Value
22
♦
P4.51
AO1 Gain
0.0~500.0%
0: Absolute Value
23
♦
P4.52
AO1 Negative Value Handle
1: 0V When Negative
2: Offset 5V = 0 Value
0: 0~20mA
24
P4.53
AO1 0~20mA/4~20mA Selection
1: 4~20mA
25
P4.60
AO1 Output Constant Level
0.00~100.00%
26
♦
P5.01
Multi-Speed 1
0.00~600.00 Hz
27
♦
P5.02
Multi-Speed 2
0.00~600.00 Hz
28
♦
P5.03
Multi-Speed 3
0.00~600.00 Hz
29
♦
P5.04
Multi-Speed 4
0.00~600.00 Hz
♦ The diamond bullet symbol indicates a parameter that can be set during operation.
DURA
GS4 AC Drive Quick-Start Guide – 1st Ed, Rev.C 07/02/2021
pulse
Default
User
0
1
2
3
(page
5)
4
11
(page
5)
1
1
5)
0
0
1
Disabled.
Forward and reverse directions
are controlled by digital keypad
or by external terminal.
Enabled.
0
Forward direction when positive
frequency; reverse direction
when negative frequency.
Forward and reverse directions
are not controlled by digital
keypad or by external terminal.
0
0
100.0
0.01
0
0
100.0
0.01
)
rms
0
100.0
0
0
0.00
0.0
0.0
0.0
0.0
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