ABB DODGE USN 224 Manual - Halaman 2

Jelajahi secara online atau unduh pdf Manual untuk Peralatan Industri ABB DODGE USN 224. ABB DODGE USN 224 16 halaman. Adapter mount & direct mount plummer blocks

INSTALLATION:

USN 500 and 600 Series Adapter Mount
1.
Apply a coating of light oil or other rust inhibitor to the
adapter area of the shaft.
2.
Measure the internal clearance of the bearing before
mounting. Place the bearing in an upright position as
shown in Figure 1. Seat the inner ring and roller elements
by pressing down firmly on the inner ring bore while
rotating the inner ring a few times. Position the roller
assemblies so that a roller is at the top most position on
either side. For bore sizes above 135 mm only, press these
top rollers inward ensuring contact with the center guide
ring. Using a feeler gauge measure the clearance for each
side by inserting as far as possible and sliding over top of
roller (Figure 1). Write down the measured clearance for use
in Step 3e.
Note: Do not rotate bearing when moving feeler
between roller and outer ring.
3.
Install the bearing parts in the following sequence. (Refer to
parts drawing)
a. V-ring Seal — Slide one of the V-ring seals onto the
shaft, making sure lip is toward the bearing.
Note: Do not install V-ring seal on seal ring until
housing cap has been set in place and tightened.
b. Seal Ring — Install a seal ring on shaft with largest
O.D. toward bearing.
c. Adapter Sleeve — Slide adapter sleeve onto the shaft,
threaded end outboard to the approximate location of
the bearing. Apply light coating of oil to sleeve O.D. Do
Not Use Grease.
d. Bearing — Make sure that the internal clearance has
been written down. Install bearing on adapter sleeve,
large end of tapered bore first. Locate bearing in proper
position on shaft.
Figure 1 - Internal Clearance
e. Lockwasher and Locknut — Install the lockwasher
on the adapter sleeve with inner prong located in the
slot of the sleeve and pointing towards the bearing.
Install locknut, chamfered face toward bearing as
Tighten locknut using a spanner wrench and hammer
until clearance noted in Step 2 is reduced by amount
shown in Table 1. During this step shaft should be
supported so all weight is off the bearing.
Table 1 - Adapter Mount Bearings Only
Shaft Diameter, (mm)
35, 40
45, 50
55, 60, 65
70, 75, 80
85, 90, 100
110, 115, 120
125, 130, 135, 140
* Amount of clearance to be removed from clearance measured in Step 2.
Reduction in Internal Clearance* (mm)
.020 - .025
.025 - .030
.030 - .038
.038 - .051
.046 - .064
.051 - .066
.064 - .089
Now find a lockwasher tab that aligns with a locknut slot and
bend tab into slot. If slot is past tab then tighten, not loosen,
locknut to meet a washer tab.
Steps f and g are not necessary if pillow block housing is a
cast closed end style.
f. Seal Ring — Install second seal ring with large O.D.
toward locknut.
g. V-ring Seal — Slide second V-ring seal onto the shaft,
making certain lip is toward bearing. Do not install
V-ring seal on seal ring until housing cap has been
set in place and tightened. For assistance in installing
seals, use instructions supplied with the seals.
4.
Remove any paint, dirt or burrs from the mating surfaces of
the housing halves. Thoroughly clean seal grooves on both
sides. Set lower half of housing on base and apply oil to the
bearing seats.
5.
Apply grease to the bearing and seal rings. The lubricant
should be smeared between the rolling elements (see
Grease Lubrication section). This step and the first
sentence of Step 9 do not apply for oil-lubricated bearings.
6.
Place shaft with bearing into lower half while carefully
guiding the seal rings into the housing grooves.
7.
Bolt lower half of the non-expansion bearing to the base.
Move shaft endwise so that spacer ring can be inserted as
shown on Figure 4. Center all other bearings on same shaft
in their housing seats. Note: Only one bearing per shaft is
non-expansion, other bearings should be expansion.
8.
When closed end is required and the block is not a cast
closed, an optional end plug may be fit into the center seal
ring groove of the housing. Shaft extension should not be
beyond adapter end to ensure no rubbing with end plug or
housing on cast closed end.
9.
Grease the bearing seal grooves in the housing cap and
place over the bearing after wiping the mating surfaces
(does not apply for oil-lubricated bearings). The two dowel
pins will align the cap with the lower housing half. Note:
Each cap must be matched with its mating lower half, as
these parts are not interchangeable. Cap and base have
serial number stamped at joint. The serial numbers should
line up for proper match. If the blocks are mounted other
than in the horizontal position, a sealer must be applied at
the cap and base mating surfaces.
10. Tighten cap bolts to the recommended torque shown on
Table 2.
11. Assure that there is running clearance at seal rings, then
install V-ring onto the seal rings as shown on Figure 4. Coat
V-ring seal with grease to protect against ozone attack.
12. Misalignment of plummer blocks must not exceed ±1/2º
(one-half degree).
Table 2 - Recommended Torque Value
Bolt Size, mm
10
Grade 8.8
47-51
Stainless Steel
24
A2/A4 Class 70
2
12
16
20
81-89
203-215
415-420
40
110
170
24
720-725