Shimano XT series Petunjuk Layanan Teknis

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Shimano XT series Petunjuk Layanan Teknis

General Safety Information

WARNING

• Use neutral detergent to clean the chain. Do not use alkali-based or acid based

detergent such as rust cleaners as it may result in damage and/or failure of the

chain.

• Use the reinforced connecting pin only for connecting the narrow type of chain.

• There are two different types of reinforced connecting pins available. Be sure to

check the table below before selecting which pin to use. If connecting pins other

than reinforced connecting pins are used, or if a reinforced connecting pin or tool

which is not suitable for the type of chain is used, sufficient connection force may

not be obtained, which could cause the chain to break or fall off.

Reinforced

Chain

Chain tool

connecting pin

9-speed super narrow

chain such as

TL-CN32 / TL-CN27

Silver

CN-7701 / CN-HG93

6.5mm

8- / 7- / 6-speed narrow

chain such as

TL-CN32 / TL-CN27

Black

CN-HG50 / CN-HG40

7.1mm

• If it is necessary to adjust the length of the chain

Reinforced Connecting Pin

due to a change in the number of sprocket teeth,

make the cut at some other place than the place

where the chain has been joined using a reinforced

connecting pin or an end pin. The chain will be

End Pin

damaged if it is cut at a place where it has been

joined with a reinforced connecting pin or an end pin.

• Check that the tension of the chain is correct and that the chain is not damaged. If

the tension is too weak or the chain is damaged, the chain should be replaced. If

this is not done, the chain may break and cause serious injury.

• Obtain and read the service instructions carefully prior to installing the parts.

Loose, worn or damaged parts may cause the bicycle to fall over and serious injury

may occur as a result. We strongly recommend only using genuine Shimano

replacement parts.

• Obtain and read the service instructions carefully prior to installing the parts. If

adjustments are not carried out correctly, the chain may come off and this may

cause you to fall off the bicycle which could result in serious injury.

• Read these Technical Service Instructions carefully, and keep them in a safe place

for later reference.

Note

• If gear shifting operations do not feel smooth, wash the derailleur and lubricate all

moving parts.

• If the amount of looseness in the links is so great that adjustment is not possible,

you should replace the derailleur.

• You should periodically clean the derailleur and lubricate all moving parts

(mechanism and pulleys).

• If gear shifting adjustment cannot be carried out, check the degree of parallelism at

the rear end of the bicycle. Also check if the cable is lubricated and if the outer

casing is too long or too short.

• If you hear abnormal noise as a result of looseness in a pulley, you should replace

the pulley.

• If the chain keeps coming off the sprockets during use, replace the sprockets and

the chain.

• Use a frame with internal cable routing is strongly discouraged as it has tendencies

to impair the SIS shifting function due to its high cable resistance.

• Always be sure to use the sprocket set bearing the same

group marks. Never use in combination with a sprocket

bearing a different group mark.

• Use an outer casing which still has some length to spare even

when the handlebars are turned all the way to both sides.

Furthermore, check that the shifting lever does not touch the

bicycle frame when the handlebars are turned all the way.

• A special grease is used for the gear shifting cable (SIS-

SP41). Do not use DURA-ACE grease or other types of

grease, otherwise they may cause deterioration in gear shifting performance.

• Grease the inner cable and the inside of the outer casing before use to ensure that

they slide properly.

• For smooth operation, use the specified outer casing and the bottom bracket cable

guide.

• Operation of the levers related to gear shifting should be made only when the front

chainwheel is turning.

• Parts are not guaranteed against natural wear or deterioration resulting from

normal use.

• For maximum performance we highly recommend Shimano lubricants and

maintenance products

• For any questions regarding methods of installation, adjustment, maintenance or

operation, please contact a professional bicycle dealer.

Technical Service Instructions

RD-M771

In order to realize the best performance, we recommend that the following

combination be used.

Series

RAPIDFIRE (Shifting lever)

Outer casing

Rear derailleur

Type

Freehub

Gears

Cassette sprocket

Chain

Bottom bracket guide

Link Pin

Specifications

Rear Derailleur

Model number

Type

Gears

Total capacity

Largest sprocket

Smallest sprocket

Front chainwheel tooth difference

Installation of the rear derailleur

When installing, be careful not to let the B-tension adjustment screw come into contact

with the dropout tab, otherwise deformation may result.

5 mm Allen key

Group marks

Bracket spindle

Tightening torque :

8 - 10 N·m {70 - 86 in. lbs.}

Chain length on bicycles with rear suspension

The length of A will vary depending on the movement of the rear suspension. Because

of this, an excessive load may be placed on the drive system if the chain length is too

short. Set the length of the chain by adding two links to the chain when the rear

suspension is at a position where dimension "A" is longest and the chain is on the

largest sprocket and the largest chainring. If the amount of movement of the rear

suspension is large, the slack in the chain may not be taken up properly when the chain

is on the smallest chainring and smallest sprocket.

SI-5W60A-002

SIS Adjustment

1. Top adjustment

Turn the top adjustment screw

Rear derailleur

to adjust so that the guide

pulley is in line with the outer

line of the smallest sprocket

when looking from the rear.

SL-M770

SIS-SP41

RD-M771

Connect the cable to the rear

SGS / GS

derailleur and, after taking up

FH-M770 / FH-M775

the initial slack in the cable,

re-secure to the rear

derailleur as shown in the

CS-M770

illustration.

CN-HG93

SM-SP17 / SM-BT17

Pull

RD-M771

2. Low adjustment

SGS

Turn the low adjustment screw so that the guide pulley moves to

a position directly in line with

the largest sprocket.

45T

33T

34T

11T

22T

3. How to use the B-tension adjustment screw

Mount the chain on the smallest chainring and the largest

sprocket, and turn the crank

B-tension

arm backward. Then turn

adjustment screw

the B-tension adjustment

screw to adjust the guide

pulley as close to the

sprocket as possible but not

so close that it touches.

Next, set the chain to the

smallest sprocket and

Dropout tab

repeat the above to make

sure that the pulley does

not touch the sprocket.

Cutting the outer casing

After cutting the outer casing, make the end round so that the

inside of the hole has a uniform diameter.

Attach the same outer

end cap to the cut end

of the outer casing.

The sealed cap with

tongue and the rubber

Chain

Largest

shield should be

sprocket

chainring

installed to the outer

casing stopper of the

frame.

Add 2 links (with the chain on both the largest

sprocket and the largest chainring)

* If the rear derailleur moves to a large degree, such as in

bicycles with rear suspension, it is recommended that you

replace the cap with the

accessory aluminum cap.

Outer line of

The end of the outer casing

smallest sprocket

which has the aluminum cap

should be at the derailleur side.

Top adjustment

screw

4. SIS Adjustment

Operate the shifting lever several times to move the chain to the

Guide pulley

2nd sprocket. Then, while pressing the lever just enough to take

up the play in the lever, turn the crank arm.

When shifting to

3rd

Note: Be sure that the cable is

securely in the groove.

Adjustment bolt

Groove

Tightening torque :

5 - 7 N·m {44 - 60 in. lbs.}

Tighten the outer casing

adjustment barrel until the

chain returns to the 2nd

sprocket. (clockwise)

Best setting

The best setting is when the shifting lever is

Largest

operated just enough to take up the play and the

sprocket

chain touches the 3rd sprocket and makes noise.

Low adjustment

screw

* Return the lever to its original position (the position where

the lever is at the 2nd sprocket setting and it has been

Guide pulley

released) and then turn the crank arm clockwise. If the

chain is touching the 3rd sprocket and making noise, turn the outer

casing adjustment barrel clockwise slightly to tighten it until the noise

stops and the chain runs smoothly.

Operate lever to change gears, and check that no noise occurs

in any of the gear positions.

Largest sprocket

Smallest sprocket

For the best SIS performance, periodically lubricate all

power-transmission parts.

B-tension

adjustment screw

This service instruction explains how to use and maintain the

Shimano bicycle parts which have been used on your new bicycle.

For any questions regarding your bicycle or other matters which

Outer end cap

are not related to Shimano parts, please contact the place of

purchase or the bicycle manufacturer.

Be careful not to bend

Rubber shield

Sealed cap with tongue

One Holland, Irvine, California 92618, U.S.A. Phone: +1-949-951-5003

Rubber shield

Industrieweg 24, 8071 CT Nunspeet, The Netherlands Phone: +31-341-272222

3-77 Oimatsu-cho, Sakai-ku, Sakai-shi, Osaka 590-8577, Japan

Please note: specifications are subject to change for improvement without notice. (English)

Derailleur side

Aluminum cap

When no sound

at all is heard

Adjustment bolt

Loosen the outer casing

adjustment barrel until the

chain touches the 3rd sprocket

and makes noise. (counter

clockwise)