Astro Pneumatic 9479 Istruzioni - Pagina 2

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OPERATING INSTRUCTIONS

1. Read the manual and familiarize yourself with matching the correct jaw sets with

the various types of terminals. This is important for proper operation and a secure

crimp of the terminal. The jaws are a 2 piece matched set and must be kept

together to prevent mismatching of the jaw sets and causing damage to the jaws.

2. This crimping tool is provided with a ratcheting locking system with an automatic

and manual release. The handles lock as they are squeezed together to prevent

reversing, until the handles are together and the crimp is complete. The lock will

then automatically release, allowing the jaws to fully open. The manual release

lever is located on the inside of the handle to release the lock if the lock does not

release automatically, or if releasing the lock is necessary prior to crimping the

terminal. (See TROUBLESHOOTING to the right)

3. Choose the correct jaw set for the type of terminal to be crimped.

(See chart below)

4. To change the jaw set, squeeze the handles together until the automatic release

opens the jaws. Remove the jaws by pulling straight out of the end of the crimping

tool. The jaws are easily removed and installed, since they are retained by spring

loaded steel balls, which seat into a detent on the jaws. Install the correct jaws by

pushing the jaws into the end of the crimping tool until the jaws lock securely into

place. The jaws can also be switched to the opposite side of the crimping tool for

desired right or left hand operation.

5. To begin operation, strip electrical wire to the correct length, slide terminal onto

wire, insert terminal into the correct size opening of the jaw, and squeeze handles

together until the terminal is crimped and the jaws release automatically. Inspect

the crimped terminal to assure that the crimp pressure is adjusted properly. (See

Adjustment and TROUBLESHOOTING to the right if jaws do not release

automatically, or if the terminal is not crimped properly)

6. Adjustment: The adjuster is located on the side of the handle. (See page 2)

Remove screw, turn adjuster clockwise to decrease crimp pressure and to

automatically release jaws sooner. Install screw after adjustment is made. Turn

adjuster counterclockwise to increase crimp pressure. If the jaws do not release

automatically with the handles squeezed together, the pressure should be

decreased until the automatic release opens the jaws. (See photo to the right)

APPLICATIONS:

For Deutsch

Terminal

AWG

14/12

K1 DIE

DT P Series

DT Series

DT M Series

9479

For Deutsch

Terminal

AWG

10/12

6.0/5.0 mm²

K3 DIE

K2 DIE

STEPS FOR CHOOSING WIRE, TERMINAL HOUSING AND DIE SET.

(AWG)

Checking:

(1) Wire AWG

(2) Terminal Size

(3) Housing

(4) Die Set

6PC PROFESSIONAL DEUTSCH

RATCHETING CRIMPING TOOL SET

TROUBLESHOOTING

1. During operation of crimping the terminal, if the jaws do not release

automatically, squeeze the handles completely together and release hand pressure

from handles. If the jaws still do not release automatically, squeeze the handles to

release tension on the release lever, push the release lever forward, and release

hand pressure from handles until the jaws release to the open position.

(Arrow is pointing to release lever in photo below)

2. Please check the following if the crimping tool does not crimp the terminal

properly, or if the jaws do not release automatically:

a) Incorrect jaw set installed for the terminals being crimped.

b) Mismatched jaw set installed, or jaws are not locked into place.

c) Undersize or oversize terminals.

d) Crimping tool may need adjusted. (See Adjustment in the Operating Instructions)

For Deutsch

Terminal

AWG

20/18/16

18/16/14

K4 DIE

DT P Series

for Size 12

DT Series

Die

for Size 12 for Size 12

K6 Die

for Size 16

Front

Back

Page 2

For Deutsch

Terminal

AWG

20/18-16

K6 DIE

K5 DIE

DT M Series

for

Size 20

for Size 16

K3 Die

for Size 16

K4 Die

for Size 16

K5 Die

for Size 20

Crimping

For Deutsch

Terminal

AWG

16/14/12