Athena 3020 Series Manuale di istruzioni - Pagina 15
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Troubleshooting
Symptom
Controller dead. No output
light, no meter deflection
Probable Cause
- No line voltage input
- Open PC board to back-
plate connector (defec-
tive connector)
- Open power transformer
Symptom
No output, step 1 ok, meter
nulls at ambient
Probable Cause
- External backplate
jumper missing (all mod-
els except "S" and "F")
- Defective relay
- Open heater or heater cir-
cuit wiring
Symptom
No output, meter reads full
scale positive, no heat
Probable Cause
- Open thermocouple or
T/C wiring
Symptom
Full output, no control.
Ouput light stays on.
Probable Cause
- Thermocouple connec-
tions reversed
- T/C lead wires shorted
between T/C
and control
Symptom
Full output, no control.
Output light goes off. Meter
goes upscale.
Probable Cause
- Relay contacts welded
closed
Check
Verify 120/240 Vac, 50/60 Hz input voltage. Check
heater for shorts. Look for open breakers or open
external fuse. Remove input power. Check continuity
through power transformer primary. With ohmmeter,
read between pins: 8 and 9 for 225 or 450 ohms
+/-10% and 8 and 10 for 680 or 1000 ohms +/-10%
Corrective Action
- Replace heater, if shorted
- Restore power
- Replace either power transformer or backplate
connector
Check
If no readings in either step above, remove controller
from housing and repeat resistance measurements as
above, but directly on PC board lands corresponding
to pins 8, 9, and 10. Correct readings indicate open
PC board to backplate connector problem. Incorrect
readings indicate power transformer problems.
Visually inspect relay contacts.
Heater continuity and wiring.
Corrective Action
- Install jumper
- Replace relay if contacts are worn or dirty
- Replace open heater, correct defective wiring
Check
T/C continuity. Disconnect T/C connections from
instrument. Measure T/C circuit resistance. Ohmmeter
should read 100 ohms or less.
Corrective Action
- Replace T/C. Correct defective wiring
Check
Connection polarity. T/C wires are color-coded. Red is
the negative (-) lead. (for U.S.A.) T/C lead wiring.
Corrective Action
- Connect correctly
- Repair or replace
Check
Disconnect power and load. Measure resistance
between pins 12 and 13. Should read infinity.
Corrective Action
- If resistance reading is near 0 ohms, replace relay
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