ABB ACH180 Manuale di installazione e avviamento rapido - Pagina 2

Sfoglia online o scarica il pdf Manuale di installazione e avviamento rapido per Azionamenti in corrente continua ABB ACH180. ABB ACH180 2.

Stampa la pagina
ABB ACH180 Manuale di installazione e avviamento rapido
Par. No.
Par. Name
Settings/Range (default value in bold)
99.10
Motor nominal power
depends on rating
99.11
Motor nominal cosφ
0.00 ... 1.00
99.12
Motor nominal torque
depends on rating
99.16
Motor phase order
[0]UVW, [1]UWV
Group 01 Actual values (read-only)
1.01
Motor speed used
-30000.00 ... 30000.00 rpm
1.06
Output frequency
-500.00 ... 500.00 Hz
1.07
Motor current
0.00 ... 30000.00 A
1.10
Motor torque
-1600.00% ... 1600.00%
1.11
DC voltage
0.00 ... 2000.00 V
1.13
Output voltage
0 ... 2000 V
1.14
Output power
-32768.00 ... 32767.00 kW
Group 5 Diagnostics (read-only)
5.02
Run-time counter
0 ... 65535 days
5.11
Inverter temperature
-40.0 ... 160.0%
Group 10 Standard DI, RO
10.24
RO1 source
[2]Ready run, [7]Running, [14]Fault, [16]Fault/Warning
[54]Damper control
Group 11 Standard DI, RO
11.06
DO1 output source
[0]Not energized, [2]Ready run, [7]Running, [14]Fault,
[16]Fault/Warning, [54]Damper control
11.21
DI5/AI1 configuration
[0]Digital input 5, [1]Analog input 1
Group 12 Standard AI
12.15
AI1 unit selection
[2]V, [10]mA
12.17
AI1 min
0.000 ... 11.000 V or 0.000 ... 22.000 mA, 0.000 V or
0.000 mA
12.18
AI1 max
0.000 ... 11.000 V or 0.000 ... 22.000 mA, 10.000 V or
20.000 mA
12.19
AI1 scaled at AI1 min
-32768.000 ... 32767.000, 0.000
12.20
AI1 scaled at AI1 max
-32768.000 ... 32767.000, 50.000
12.25
AI2 unit selection
[2]V, [10]mA
12.27
AI2 min
0.000 ... 11.000 V or 0.000 ... 22.000 mA, 0 V or 4 mA
12.28
AI2 max
0 ... 11.000 V or 0 ... 22.000 mA, 10 V or 20 mA
12.29
AI2 scaled at AI2 min
-32768.000 ... 32767.000, 0.000
12.30
AI2 scaled at AI2 max
-32768.000 ... 32767.000, 50.000
Group 13 Standard AO
13.12
AO1 source
[3]Output frequency, [4]Motor current
13.15
AO1 unit selection
[2]V, [10]mA
13.17
AO1 source min
-32768.0 ... 32767.0, 0.0
13.18
AO1 source max
-32768.0 ... 32767.0, 50.0
13.19
AO1 out at AO1 src min
0.000 ... 11.000 V or 0.000 ... 22.000 mA, 0.000mA or
0.000 V
13.20
AO1 out at AO1 src max
0.000 ... 11.000 V or 0.000 ... 22.000 mA, 20.000 mA or
10.000 V
Group 19 Operation mode
19.11
Ext1/Ext2 selection
[0]EXT1, [1]EXT2, [3]DI1, [4]DI2, [5]DI3, [6]DI4, [7]DI5
Group 20 Start/stop/direction
20.01
Ext1 commands
[0]Not selected, [1]In1 Start, [2]In1 Start;In2 Dir, [3]In1
Start fwd;In2 Start rev, [4]In1P Start;In2 Stop,[5]In1P
Start;In2 Stop;In3 Dir, [6]In1P Start fwd;In2P Start
rev;In3 Stop, [11]Control panel, [14]Embedded fieldbus
20.03
Ext1 in1 source
[0]Always off, [2]DI1, [3]DI2, [4]DI3, [5]DI4, [6]DI5
20.04
Ext1 in2 source
[0]Always off,[2]DI1, [3]DI2, [4]DI3, [5]DI4, [6]DI5
20.05
Ext1 in3 source
[0]Always off, [2]DI1, [3]DI2, [4]DI3, [5]DI4, [6]DI5
20.06
Ext2 commands
[0]Not selected, [1]In1 Start, [2]In1 Start;In2 Dir, [3]In1
Start fwd;In2 Start rev, [4]In1P Start;In2 Stop,[5]In1P
Start;In2 Stop;In3 Dir, [6]In1P Start fwd;In2P Start
rev;In3 Stop, [11]Control panel, [14]Embedded fieldbus
20.08
Ext2 in1 source
[0]Always off, [2]DI1, [3]DI2, [4]DI3, [5]DI4, [6]DI5
20.09
Ext2 in2 source
[0]Always off, [2]DI1, [3]DI2, [4]DI3, [5]DI4, [6]DI5
20.10
Ext2 in3 source
[0]Always off, [2]DI1, [3]DI2, [4]DI3, [5]DI4, [6]DI5
20.21
Direction
[0]Request, [1]Forward, [2]Reverse
Group 21 Start/stop mode
21.01
Start mode
[0]Fast, [1]Const time, [2]Automatic
21.02
Magnetization time
0 ... 10000 ms, 500 ms
21.03
Stop mode
[0]Coast, [1]Ramp, [2]Torque limit
21.19
Scalar start mode
[0]Normal, [1]Const time, [2]Automatic, [3]Torque
Boost, [4]Automatic+boost [5]Flying start [6]Flying
start+boost
Group 22 Speed reference selection
22.11
Ext1 speed ref1
[1]AI1 scaled, [2]AI2 scaled, [8]EFB ref1, [9]EFB ref2,
[16]PID
22.18
Ext2 speed ref1
[0]Zero, [1]AI1 scaled, [2]AI2 scaled, [8]EFB ref1, [9]EFB
ref2, [16]PID
22.22
Constant speed sel1
[0]Always off, [2]DI1, [3]DI2, [4]DI3, [5]DI4, [6]DI5
22.23
Constant speed sel2
[0]Always off, [2]DI1, [3]DI2, [4]DI3, [5]DI4, [6]DI5
22.26
Constant speed 1
-30000.00 ... 30000.00 rpm, 300.00 rpm
22.27
Constant speed 2
-30000.00 ... 30000.00 rpm, 600.00 rpm
22.28
Constant speed 3
-30000.00 ... 30000.00 rpm, 900.00 rpm
22.71
Motor potentiometer
[0]Disabled, [1]Enabled (init at stop/power-up),
function
[2]Enabled (resume always), [3]Enabled (init to actual)
[4]Enabled (resume/init to actual)
22.72
Motor potentiometer
-32768.00... 32767.00, 0.00
initial value
22.73
Motor potentiometer up
[0]Not used, [2]DI1, [3]DI2, [4]DI3, [5]DI4, [6]DI5
source
22.74
Motor potentiometer
[0]Not used, [2]DI1, [3]DI2, [4]DI3, [5]DI4, [6]DI5
down source
22.75
Motor potentiometer
0.0...3600.0 s, 40.0 s
ramp time
22.76
Motor potentiometer
-32768.00... 32767.00, -50.00
min value
22.77
Motor potentiometer
-32768.00... 32767.00, 50.00
max value
Group 23 Speed reference ramp
23.12
Acceleration time 1
0.000 ... 1800.000 s, 20.000 s
23.13
Deceleration time 1
0.000 ... 1800.000 s, 20.000 s
Group 28 Frequency reference chain
28.11
Ext1 frequency ref1
[1]AI1 scaled, [2]AI2 scaled, [8]EFB ref1, [9]EFB ref2,
[16]PID
28.15
Ext2 frequency ref1
[0]Zero, [1]AI1 scaled, [2]AI2 scaled, [8]EFB ref1, [9]EFB
ref2, [16]PID
28.22
Constant frequency sel1
[0]Always off, [2]DI1, [3]DI2, [4]DI3, [5]DI4, [6]DI5
28.23
Constant frequency sel2 [0]Always off, [2]DI1, [3]DI2, [4]DI3, [5]DI4, [6]DI5
28.26
Constant frequency 1
-500.00 ... 500.00 Hz, 5.00 Hz
28.27
Constant frequency 2
-500.00 ... 500.00 Hz, 10.00 Hz
28.28
Constant frequency 3
-500.00 ... 500.00 Hz, 15.00 Hz
28.72
Freq acceleration time 1
0.000 ... 1800.000 s, 30.000 s
28.73
Freq deceleration time 1
0.000 ... 1800.000 s, 30.000 s
Group 30 Limits
30.11
Minimum speed
-30000.00 ... 30000.00 rpm, 0.00 rpm
30.12
Maximum speed
-30000.00 ... 30000.00 rpm, 1500.00 rpm
30.13
Minimum frequency
-500.00 ... 500.00 Hz, 0.00 Hz
30.14
Maximum frequency
-500.00 ... 500.00 Hz, 50.00 Hz
30.17
Maximum current
depends on rating
Group 31 Fault functions
31.11
Fault reset selection
[0]not used, [2]DI1, [3]DI2, [4]DI3, [5]DI4, [6]DI5
Group 40 Process PID set 1
40.07
Process PID operation
[0]Off, [1]On, [2]On when drive running
mode
40.08
Set 1 feedback 1 source
[8]AI1 percent, [9]AI2 percent
40.16
Set 1 setpoint 1 source
[2]Internal setpoint, [11]AI1 percent, [12]AI2 percent
40.24
Set 1 internal setpoint 0
-200000.00 ... 200000.00, 0.00
40.31
Set 1 deviation inversion [0]Not inverted (Ref - Fbk), [1]Inverted (Fbk - Ref)
40.32
Set 1 gain
0.01 ... 100.00, 1.00
40.33
Set 1 integration time
0.0 ... 9999.0 s, 10.0 s
Group 45 Energy efficiency
45.11
Energy optimizer
[0]Disable, [1]Enable
Group 58 Embedded fieldbus
58.01
Protocol enable
[0]None, [1]ModbusRTU, [2]BACnet MSTP, [5]N2, [7]GP1
Related documents
Ecodesign information (EU
ACH180 manual list
2019/1781)
3AXD50000955862 Rev A EN 2023-05-29
Original instructions.
© Copyright 2023 ABB. All rights reserved.
Ratings
Input
Output ratings
current
Type
Max.
No
With
ACH18
chok
chok
curre
Nominal use
Light-duty use
0-04x-
e
e
nt
...
I
I
I
I
P
I
1
1
max
n
n
Ld
A
A
A
A
kW
hp
A
1-phase
U
= 200 ... 240 V
n
06A9-1
12.6
9.2
8.1
6.9
1.1
1.5
6.6
07A8-1
17.3
12.0
11.9
7.8
1.5
2.0
7.5
09A8-1
21.8
17.0
13.5
9.8
2.2
3.0
9.8
12A2-1
23.9
21.1
17.6
12.2
3.0
3.0
11.6
3-phase
U
= 200 ... 240 V
n
06A9-2
7.1
6.9
8.1
6.9
1.1
1.5
6.6
07A8-2
8.9
7.8
11.9
7.8
1.5
2.0
7.5
09A8-2
12.1
9.8
13.3
9.8
2.2
2.0+
9.3
15A6-2
19.1
15.6
19.3
15.6
3.0
3.0
14.6
17A5-2
21.2
17.5
26.3
17.5
4.0
4.0
16.7
25A0-2
27.2
25.0
31.5
25.0
5.5
7.5
24.2
033A-2
35.0
32.0
45.0
32.0
7.5
10.0
30.8
048A-2
48.0
48.0
57.6
48.0
11.0
15.0
46.2
3-phase
U
= 380 ... 415 V
n
04A0-4
6.3
3.3
5.9
4.0
1.5
-
3.8
05A6-4
9.1
4.6
7.2
5.6
2.2
-
5.3
07A2-4
12.0
5.9
10.1
7.2
3.0
-
6.8
09A4-4
13.0
7.9
13.0
9.4
4.0
-
8.9
12A6-4
17.4
12.6
16.9
12.6
5.5
-
12.0
17A0-4
25.2
17.0
22.7
17.0
7.5
-
16.2
25A0-4
31.8
25.0
30.6
25.0
11.0
-
23.8
033A-4
40.9
32.0
45.0
32.0
15.0
-
30.5
038A-4
49.0
38.0
57.6
38.0
18.5
-
36.0
045A-4
55.7
45.0
68.4
45.0
22.0
-
42.0
050A-4
55.7
50.0
81.0
50.0
22.0
-
48.0
3-phase
U
= 440 ... 480 V
n
04A0-4
4.6
2.8
5.9
3.5
-
2.0
3.5
05A6-4
6.9
3.8
7.2
4.8
-
3.0
4.8
07A2-4
9.2
5.0
10.1
6.0
-
3.0
6.0
09A4-4
10.3
6.7
13.0
7.6
-
5.0
7.6
12A6-4
14.8
11.0
16.9
11.0
-
7.5
11.0
17A0-4
20.3
14.0
22.7
14.0
-
10.0
14.0
25A0-4
26.6
21.0
30.6
21.0
-
15.0
21.0
033A-4
33.9
27.0
45.0
27.0
-
20.0
27.0
038A-4
41.3
34.0
57.6
34.0
-
25.0
34.0
045A-4
46.9
40.0
68.4
40.0
-
30.0
40.0
050A-4
46.9
42.0
81.0
42.0
-
30.0
42.0
Input current for 230 V and 400 V with motor power P
I
1
power P
(hp).
Ld
I
Maximum output current. Available for 2 seconds every 10 minutes when the output
max
frequency is less than 9 Hz.
I
Nominal output current. Maximum continuous rms output current (no overload).
n
I
Continuous rms output current. Allows 10% overload for 1 minute every 10 minutes.
Ld
I
Continuous rms output current. Allows 50% overload for 1 minute every 10 minutes.
Hd
P
Typical motor power in nominal use (no overload)
n
P
Typical motor power in light-duty use (10% overload)
Ld
P
Typical motor power heavy-duty use (50% overload)
Hd
The kilowatt ratings are applicable to most IEC 4-pole motors. The horsepower ratings
are applicable to most NEMA 4-pole motors.
Fuses and typical power cable sizes
Fuses
Type
ACH18
1) 2) 3) 4)
gG
gR
UL class T
0-04x-
Bussmann
Bussmann/
Bussmann type
...
type
Edison type
1-phase
U
= 200 ... 240 V
n
06A9-1
C10G20
FWP-50G14F
JJS-70
07A8-1
C10G25
FWP-50G14F
JJN-25
09A8-1
C14G40
FWP-50G14F
JJN-35
12A2-1
C14G40
FWP-63G22F
JJN-35
U
3-phase
= 200 ... 240 V
n
06A9-2
C10G16
FWP-50G14F
JJN-15
07A8-2
C10G20
FWP-50G14F
JJN-20
09A8-2
C10G25
FWP-50G14F
JJN-20
15A6-2
C10G32
FWP-50G14F
JJN-30
17A5-2
C10G32
FWP-50G14F
JJN-35
25A0-2
OFAF000H50
FWP-80G22F
JJN-40
033A-2
OFAF000H63
FWP-100G22F
JJN-50
048A-2
OFAF000H100
FWP-150A
JJN-100
3-phase
U
= 400 V (range 380 ... 415 V) or 460 V (range 440 ... 480 V)
n
04A0-4
C10G10
FWP-25G14F
JJS-10
05A6-4
C10G16
FWP-25G14F
JJS-20
07A2-4
C10G20
FWP-32G14F
JJS-20
09A4-4
C10G25
FWP-32G14F
JJS-25
12A6-4
C14G32
FWP-50G14F
JJS-30
17A0-4
C14G40
FWP-50G14F
JJS-35
25A0-4
OFAF000H50
FWP-80G22F
JJS-40
033A-4
OFAF000H63
FWP-100G22F
JJS-60
038A-4
OFAF000H80
FWP-125A
JJS-70
045A-4
OFAF000H100
FWP-150A
JJS-70
050A-4
OFAF000H100
FWP-150A
JJS-70
1) The recommended branch protection fuses must be used to maintain the IEC/EN/
UL 61800-5-1 listing.
2) The drive is suitable for use on a circuit capable of delivering not more than 100000
symmetrical amperes (rms) at 480 V (480 V drives) or 240 V (240 V drives) maximum when
protected by the fuses given in this table.
3) As an alternative to Class T fuses, you can use Class J or Class CF fuses of the same voltage
and current rating for branch circuit protection of 3-phase drives.
4) Refer to
Alternate Fuses, MMPs and Circuit Breakers for ABB Drives (3AXD50000645015
[English])
for additional UL fuses and circuit breakers that can be used as branch circuit
protection.
Terminal data for the power cables
Frame size
L1, L2, L3, T1/U, T2/V, T3/W, R-, R+/UDC+, UDC-
Min. wire size
Max. wire size
Tightening
(solid/
(solid/
torque
stranded)
stranded)
2
2
mm
AWG
mm
AWG
N·m
R1...R2
0.2/0.2
18
6/6
10
0.5...0.6
R3
0.5/0.5
18
10/6
8/10
1.2...1.5
11...13
R4
0.5/0.5
18
25/16
4/6
2.5...3.7 22...32
Notes:
•
The minimum specified wire size does not necessarily have sufficient current carrying
capacity at maximum load.
•
The terminals do not accept a conductor that is one size larger than the maximum
specified wire size.
•
The maximum number of conductors per terminal is 1.
Free space requirements
Above
Below
Sides
mm
in
mm
in
mm
75
2.95
75
2.95
0
Dimensions and weights
Frame
Dimensions
size
H1
H2
H3
W
D
mm in mm in
mm
in mm
in
mm
R1
190 7.48 220 8.66 152 5.98 70
2.76
143 5.63 60 2.36 180 7.09 1.24 2.73
R2
202 7.95 230 9.06
165 6.48 120 4.72
143 5.63 106 4.17
R3
205 8.07 241 9.49 165 6.48 170 6.69
174 6.85 148 5.83 191
R4
205 8.07 240 9.45 165 6.48 260 10.24 179
Ambient conditions
Requirement
Installation site
altitude
Heavy-duty use
P
I
P
Surrounding air
Ld
Hd
Hd
temperature
kW
A
kW
hp
hp
Relative humidity
Contamination levels
1.1
1.5
4.5
0.75
1.0
Shock or free fall
1.5
2.0
6.6
1.1
1.5
Markings
2.2
3.0
7.5
1.5
2.0
3.0
3.0
9.8
2.2
3.0
The applicable markings are shown on the type label of the product.
1.1
1.5
4.5
0.75
1.0
1.5
2.0
6.6
1.1
1.5
2.2
2.0+
7.5
1.5
2.0
3.0
4.0
10.7
2.2
3.0
CE
UL
4.0
5.0
12.2
3.0
4.0
Safe torque off (STO)
5.5
7.5
17.5
4.0
5.0
7.5
10.0
25.0
5.5
7.5
The drive has a Safe torque off function (STO) in accordance with IEC/EN 61800-5-2. It can be
11.0
15.0
32.0
7.5
10.0
used, for example, as the final actuator device of safety circuits that stop the drive in case of
danger (such as an emergency stop circuit).
When activated, the STO function disables the control voltage of the power semiconductors
1.5
-
3.3
1.1
-
of the drive output stage, thus preventing the drive from generating the torque required to
2.2
-
4.0
1.5
-
rotate the motor. The control program generates an indication as defined by parameter 31.22.
If the motor is running when Safe torque off is activated, it coasts to a stop. Closing the
3.0
-
5.6
2.2
-
activation switch deactivates the STO. Any faults generated must be reset before restarting.
4.0
-
7.2
3.0
-
The STO function has a redundant architecture, that is, both channels must be used in the
5.5
-
9.4
4.0
-
safety function implementation. The safety data given is calculated for redundant use, and
7.5
-
12.6
5.5
-
does not apply if both channels are not used.
11.0
-
17.0
7.5
-
15.0
-
25.0
11.0
-
WARNING! The STO function does not disconnect the voltage from the main and
18.5
-
32.0
15.0
-
auxiliary circuits of the drive.
22.0
-
38.0
18.5
-
22.0
-
45.0
22.0
-
Notes:
•
If stopping by coasting is not acceptable, stop the drive and machinery using the
appropriate stop mode before activating the STO.
-
2.0
3.0
-
1.5
•
The STO function overrides all other functions of the drive.
-
3.0
3.5
-
2.0
Wiring
-
3.0
4.8
-
3.0
-
5.0
6.3
-
3.0
The safety contacts must open/close within 200 ms of each other.
-
7.5
7.6
-
5.0
Double-shielded twisted-pair cable is recommended for the connection. The maximum length
of the cabling between the switch and the drive control unit is 300 m (1000 ft). Ground the
-
10.0
11.0
-
7.5
shield of the cable at the control unit only.
-
15.0
14.0
-
10.0
-
20.0
21.0
-
15.0
Validation
-
25.0
27.0
-
20.0
To ensure the safe operation of a safety function, a validation test is required. The test must
-
30.0
34.0
-
25.0
be carried out by a competent person with adequate expertise and knowledge of the safety
function. The test procedures and report must be documented and signed by this person.
-
30.0
42.0
-
30.0
Validation instructions of the STO function can be found in the drive hardware manual.
(kW), and for 480 V with motor
N
Technical data
•
Minimum voltage at S1 and S2 to be interpreted as "1": 13 V DC
•
STO reaction time (shortest detectable break): 1 ms
•
STO response time: 5 ms (typical), 10 ms (maximum)
•
Fault detection time: Channels in different states for longer than 200 ms
•
Fault reaction time: Fault detection time + 10 ms
•
STO fault indication (parameter 31.22) delay: < 500 ms
•
STO warning indication (parameter 31.22) delay: < 1000 ms
•
Safety integrity level (EN 62061): SIL 3
•
Performance level (EN ISO 13849-1): PL e
The drive STO is a type A safety component as defined in IEC 61508-2.
For the full safety data, exact failure rates and failure modes of the STO function, refer to the
Cable conductor
Frame
drive hardware manual.
sizes (Cu)
size
Declaration of conformity
2
mm
AWG
3×1.5 + 1.5
16
R1
3×2.5 + 2.5
14
R1
3×2.5 + 2.5
14
R1
3×2.5 + 2.5
14
R2
3×1.5 + 1.5
16
R1
3×2.5 + 2.5
14
R1
3×2.5 + 2.5
14
R1
3×6 + 6
10
R2
3×6 + 6
10
R2
3×6 + 6
10
R3
3×10 + 10
8
R3
3×25 + 16
4
R4
3×1.5 + 1.5
16
R1
3×1.5 + 1.5
16
R1
3×2.5 + 2.5
14
R1
3×2.5 + 2.5
14
R1
3×2.5 + 2.5
14
R2
3×6 + 6
10
R2
3×6 + 6
10
R3
3×10 + 10
8
R3
3×10 + 10
8
R4
3×16 + 16
6
R4
3×25 + 16
4
R4
PE
Max. wire size
Tightening
(solid/
torque
stranded)
2
lbf·in
mm
AWG
N·m
lbf·in
5
6/4
10
1.2
10.6
16/16
6
1.2
10.6
16/16
6
1.2
10.6
Front
in
mm
in
0
0
0
Weights
M1
M2
in mm in
mm
in
kg
lb
191
7.52 1.92 4.23
7.52 3.30 7.28
7.03 234 9.21
191
7.52 5.30 11.69
During operation (installed for stationary use)
0 ... 2000 m (0 ... 6562 ft)
Derating:
The output current must be derated 1% for each 100 m (330 ft)
above 1000 m (3281 ft).
-10 ... +60 °C (14 ... 140 °F). No frost permitted.
See derating in hardware manual
(3AXD50000955862
[English]).
<95% (IEC 60068-2-78) without condensation
No conductive dust permitted.
Not permitted
RCM
UKCA
EIP
BTL
WEEE
TÜV Nord