ABB ACS480 Manuale di installazione e avviamento rapido - Pagina 2
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11. Install the control panel
To install the control panel:
1. Close the front cover and tighten the
screw.
2. Put the bottom edge of the control panel
into position.
3. Push the top of the control panel until it
locks into position.
12. Start up the drive
WARNING! Before you start up the drive, make sure that the installation
is completed. Make sure also that it is safe to start the motor.
Disconnect the motor from other machinery, if there is a risk of
damage or injury.
The control panel has softkeys below the display to access the related
commands, and arrow keys to navigate the menu and change parameter values.
Push the "?" button to open the help function.
Make sure that you have the motor nameplate data available.
1. Power up the drive. The set up assistant runs automatically. Wait until the
control panel shows the language selection list.
2. Select the user interface language with
the arrow keys, then push the right
softkey (OK).
3. Select
Start set-up
and push the right
softkey (Next).
4. Select the localization and push the
right softkey (Next).
5. To complete the set up assistant, enter
the settings and values when you are
prompted.
You can also use Primary settings in the
Main menu to configure the unit.
In Primary settings, you can select a
macro, set operation limits (speed),
acceleration and deceleration ramps as
required by the application.
In I/O, you can define external control
signal sources (IO or fieldbus).
WARNING! If you activate the automatic fault reset or automatic
restart functions of the drive control program, make sure that no
dangerous situations can occur. These functions reset the drive
automatically and continue operation after a fault or supply break. If
these functions are activated, the installation must be clearly marked
as defined in IEC/EN 61800-5-1, subclause 6.5.3, for example, "THIS
MACHINE STARTS AUTOMATICALLY".
Fieldbus settings
If necessary, configure the drive for fieldbus communication. The table below
shows the minimum set of parameters required to configure Modbus RTU
communication through the embedded fieldbus interface. If you use a fieldbus
adapter, refer to the applicable fieldbus adapter documentation.
No.
Name
Value
20.01
Ext1 commands
Embedded fieldbus
22.11
Ext1 speed ref1 (vector)
EFB ref1
28.11
Ext1 frequency ref1 (scalar)
EFB ref1
1)
31.11
Fault reset selection
DI1
58.01
Protocol enable
Modbus RTU
58.03
Node address
1 (default)
58.04
Baud rate
19.2 kbps (default)
58.05
Parity
8 EVEN 1 (default)
1) If you select DI1, you must connect the reset signal to digital input DI1.
Warnings and faults
Warning
Fault
Description
A2A1
2281
Warning: Current calibration is done at the next start.
Fault: Output phase current measurement fault.
A2B1
2310
Overcurrent. The output current is more than the internal limit. This can
be caused by an earth fault or phase loss.
A2B3
2330
Earth leakage. A load unbalance that is typically caused by an earth fault
in the motor or the motor cable.
A2B4
2340
Short circuit. There is a short circuit in the motor or the motor cable.
-
3130
Input phase loss. The intermediate DC circuit voltage oscillates.
-
3181
Cross connection. The input and motor cable connections are incorrect.
A3A1
3210
DC link overvoltage. There is an overvoltage in the intermediate DC
circuit.
A3A2
3220
DC link undervoltage. There is an undervoltage in the intermediate DC
circuit.
-
3381
Output phase loss. All three phases are not connected to the motor.
A5A0
5091
Safe torque off. The Safe torque off (STO) function is on.
-
6681
EFB communication loss. There is a problem with the embedded
fieldbus connection.
-
7510
FBA A communication. Communication is lost between drive and
fieldbus adapter, or between controller and fieldbus adapter.
A7AB
-
Extension I/O configuration failure. The I/O module is not installed, or
ABB limited macro is not selected.
AFF6
-
Identification run. The motor ID run occurs at the next start.
-
FA81
Safe torque off 1. The Safe torque off circuit 1 is broken.
-
FA82
Safe torque off 2. The Safe torque off circuit 2 is broken.
Ratings
IEC type
Input ratings
Output ratings
ACS480-
No
With
Max.
Nominal use
04-...
choke
choke
current
I
I
I
I
P
1N
1N
max
N
N
A
A
A
A
kW
1)
1-phase
U
= 230 V
N
02A4-1
5.0
4.2
3.2
2.4
0.37
03A7-1
7.1
6.4
4.3
3.7
0.55
04A8-1
8.8
8.3
6.7
4.8
0.75
Related documents
ACS480 manual list
ACS480 online videos
3AXD50000047400 Rev D EN 2021-07-20
Original instructions.
© Copyright 2021 ABB. All rights reserved.
IEC type
Input ratings
ACS480-
No
04-...
choke
I
06A9-1
12.0
07A8-1
14.2
09A8-1
18.7
12A2-1
24.6
3-phase
U
= 230 V
N
02A4-2
3.6
03A7-2
5.1
04A8-2
6.3
06A9-2
8.4
07A8-2
10.1
09A8-2
13.8
12A2-2
17.3
17A5-2
22.2
25A0-2
29.1
032A-2
37.0
048A-2
50.0
055A-2
60.0
3-phase
U
= 400 V
N
02A7-4
3.8
03A4-4
5.1
04A1-4
6.4
05A7-4
8.9
07A3-4
10.9
09A5-4
13.9
12A7-4
17.6
018A-4
25.2
026A-4
34.1
033A-4
43.4
039A-4
52.3
046A-4
56.0
050A-4
58.9
UL (NEC)
Input ratings
type
No
ACS480-
choke
04-...
I
1-phase
U
= 230 V
N
02A3-1
4.8
03A5-1
6.8
04A6-1
8.2
06A6-1
12.0
07A4-1
13.0
09A3-1
18.0
11A6-1
20.6
3-phase
U
= 230 V
N
02A3-2
3.5
03A5-2
4.8
04A6-2
5.8
06A6-2
8.3
07A5-2
9.2
11A6-2
12.8
017A-2
20.5
024A-2
29.7
031A-2
36.0
046A-2
50.5
053A-2
57.6
3-phase
U
= 480 V
N
02A1-4
3.0
03A0-4
4.3
03A5-4
4.9
04A8-4
6.7
06A0-4
6.7
07A6-4
10.6
011A-4
14.9
014A-4
20.2
021A-4
28.5
027A-4
35.8
034A-4
43.8
042A-4
49.4
1) 230 V drives not available at the time of publication. For availability, contact ABB.
Fuses and typical power cable sizes
IEC type
UL (NEC)
ACS480-
type
04-...
ACS480-
04-...
U
1-phase
= 230 V
N
02A4-1
02A3-1
03A7-1
03A5-1
04A8-1
04A6-1
06A9-1
06A6-1
07A8-1
07A4-1
09A8-1
09A3-1
12A2-1
11A6-1
3-phase
U
= 230 V
N
02A4-2
02A3-2
03A7-2
03A5-2
04A8-2
04A6-2
06A9-2
06A6-2
07A8-2
07A5-2
09A8-2
-
12A2-2
11A6-2
17A5-2
017A-2
25A0-2
024A-2
032A-2
031A-2
048A-2
046A-2
055A-2
053A-2
3-phase
U
= 400 V or 480 V
N
02A7-4
02A1-4
03A4-4
03A0-4
04A1-4
03A5-4
05A7-4
04A8-4
07A3-4
06A0-4
09A5-4
07A6-4
12A7-4
011A-4
018A-4
014A-4
026A-4
021A-4
Frame
033A-4
027A-4
size
Light-duty
Heavy-duty
039A-4
034A-4
use
use
046A-4
-
I
P
I
P
Ld
Ld
Hd
Hd
050A-4
042A-4
A
kW
A
kW
1) The recommended branch protection fuses must be used to maintain the
2.3
2.4
1.8
0.25
R0
IEC/EN/UL 61800-5-1 listing.
3.5
3.7
2.4
0.37
R0
2) The drive is suitable for use on a circuit capable of delivering not more than
100000 symmetrical amperes (rms) at 480 V (480 V drive types) or 240 V (240 V drive types)
4.6
0.75
3.7
0.55
R1
maximum when protected by the fuses given in this table.
3) As an alternative to Class T fuses, you can use Class J or Class CF fuses of the same voltage
and current rating for branch circuit protection of 3-phase drives.
Terminal data for the power cables
Ecodesign information
(EU 2019/1781)
Frame
L1, L2, L3, T1/U, T2/V, T3/W, R-, R+/UDC+, UDC-
size
Min. wire size
stranded)
mm
R0
0.5/0.5
R1
0.5/0.5
R2
0.5/0.5
R3
0.5/0.5
R4
0.5/0.5
Note:
•
The minimum specified wire size does not necessarily have sufficient current carrying
Output ratings
With
Max.
Nominal use
Light-duty
choke
current
use
I
I
I
P
I
P
1N
1N
max
N
N
Ld
Ld
A
A
A
A
kW
A
kW
11.9
8.6
6.9
1.10
6.6
1.10
13.5
12.4
7.8
1.5
7.4
1.5
17.0
14.0
9.8
2.2
9.3
2.2
21.1
17.6
12.2
3.0
11.6
3.0
1)
2.4
3.2
2.4
0.37
2.4
0.37
3.7
4.3
3.7
0.55
3.2
0.55
4.8
6.7
4.8
0.75
4.6
0.75
6.9
8.6
6.9
1.1
6.6
1.1
7.8
12.4
7.8
1.5
7.5
1.5
9.8
14.0
9.8
2.2
9.3
2.2
12.2
17.6
12.2
3.0
11.6
3.0
17.5
22.0
17.5
4.0
16.7
4.0
25.0
31.5
25.0
5.5
24.2
5.5
32.0
45.0
32.0
7.5
30.8
7.5
48.0
57.6
48.0
11.0
46.2
11.0
55.0
86.4
55.0
15.0
52.8
15.0
2.6
3.2
2.6
0.75
2.5
0.75
3.3
4.7
3.3
1.1
3.1
1.1
4.0
5.9
4.0
1.5
3.8
1.5
5.6
7.2
5.6
2.2
5.3
2.2
7.2
10.1
7.2
3.0
6.8
3.0
9.4
13.0
9.4
4.0
8.9
4.0
12.6
16.9
12.6
5.5
12.0
5.5
17.0
22.7
17.0
7.5
16.2
7.5
25.0
30.6
25.0
11.0
23.8
11.0
32.0
45.0
32.0
15.0
30.5
15.0
38.0
57.6
38.0
18.5
36.0
18.5
45.0
68.4
45.0
22.0
42.8
22.0
50.0
81.0
50.0
22.0
48.0
22.0
Output ratings
With
Max.
Light-duty use
Heavy-duty use
choke
current
I
I
I
P
I
1Ld
1Ld
max
Ld
Ld
Hd
A
A
A
A
hp
A
1)
4.0
3.2
2.3
0.5
1.8
6.1
4.3
3.5
0.8
2.3
8.0
6.7
4.6
1.0
3.5
11.4
8.6
6.6
1.5
4.6
12.8
12.4
7.4
2.0
6.6
16.1
14.0
9.3
3.0
7.4
20.1
17.6
11.6
3.0
9.3
1)
2.4
3.2
2.4
0.5
1.8
3.2
4.3
3.2
0.75
2.4
4.6
6.7
4.6
1.0
3.2
6.6
8.6
6.6
1.5
4.6
7.5
12.4
7.5
2.0
6.6
11.6
17.6
11.6
3.0
9.3
16.7
22.0
16.7
5.0
11.6
24.2
31.5
24.2
7.5
16.7
30.8
45.0
30.8
10.0
24.2
46.2
57.6
46.2
15.0
30.8
52.8
86.4
52.8
20.0
46.2
2.1
3.2
2.1
1.0
1.6
3.0
4.7
3.0
1.5
2.1
3.5
5.9
3.5
2.0
3.0
4.8
7.2
4.8
3.0
3.5
6.0
10.1
6.0
3.0
4.8
7.6
13.0
7.6
5.0
6.0
11.0
16.9
11.0
7.5
7.6
14.0
22.7
14.0
10.0
11.0
21.0
30.6
21.0
15.0
14.0
27.0
45.0
27.0
20.0
21.0
34.0
57.6
34.0
25.0
27.0
42.0
81.0
42.0
30.0
40.0
Fuses
Cable conductor
sizes (Cu)
gG
gR
UL class
1) 2) 3)
T
ABB type
Bussmann
Bussmann/
mm
type
Edison type
OFAF000H10
170M2695
JJN/TJN10
3×1.5 + 1.5
OFAF000H10
170M2695
JJN/TJN10
3×1.5 + 1.5
OFAF000H16
170M2696
JJN/TJN20
3×1.5 + 1.5
OFAF000H20
170M2697
JJN/TJN20
3×1.5 + 1.5
OFAF000H25
170M2698
JJN/TJN25
3×1.5 + 1.5
OFAF000H32
170M2698
JJN/TJN25
3×2.5 + 2.5
OFAF000H35
170M2698
JJN/TJN35
3×2.5 + 2.5
OFAF000H6
170M2694
JJS/TJS6
3×1.5 + 1.5
OFAF000H10
170M2695
JJS/TJS10
3×1.5 + 1.5
OFAF000H10
170M2695
JJS/TJS10
3×1.5 + 1.5
OFAF000H16
170M2696
JJS/TJS20
3×1.5 + 1.5
OFAF000H16
170M2696
JJS/TJS20
3×1.5 + 1.5
OFAF000H16
170M2696
JJS/TJS20
3×2.5 + 2.5
OFAF000H25
170M2697
JJS/TJS25
3×2.5 + 2.5
OFAF000H32
170M2698
JJS/TJS35
3×6 + 6
OFAF000H50
170M2699
JJS/TJS50
3×6 + 6
OFAF000H63
170M2700
JJS/TJS60
3×10 + 10
OFAF000H100
170M2702
JJS/TJS100
3×25 + 16
OFAF000H100
170M2702
JJS/TJS100
3×25 + 16
OFAF000H6
170M2694
JJS/TJS6
3×1.5 + 1.5
OFAF000H6
170M2694
JJS/TJS6
3×1.5 + 1.5
OFAF000H10
170M2695
JJS/TJS10
3×1.5 + 1.5
OFAF000H10
170M2695
JJS/TJS10
3×1.5 + 1.5
OFAF000H16
170M2696
JJS/TJS20
3×1.5 + 1.5
OFAF000H16
170M2696
JJS/TJS20
3×2.5 + 2.5
OFAF000H25
170M2697
JJS/TJS25
3×2.5 + 2.5
OFAF000H32
170M2698
JJS/TJS35
3×6 + 6
OFAF000H50
170M2699
JJS/TJS40
3×6 + 6
OFAF000H63
170M2700
JJS/TJS60
3×10 + 10
OFAF000H80
170M2701
JJS/TJS80
3×16 + 16
OFAF000H100
170M2702
JJS/TJS100
3×25 + 16
OFAF000H100
170M2702
JJS/TJS100
3×25 + 16
Max. wire size
Tightening
Max. wire size
(solid/
(solid/
torque
(solid/
stranded)
stranded)
2
2
2
AWG
mm
AWG
N·m
lbf·in
mm
18
4/2.5
10
0.5...0.6
5
6/4
18
4/2.5
10
0.5...0.6
5
6/4
18
4/2.5
10
0.5...0.6
5
6/4
18
10/6
6
1.2...1.5
11...13
6/4
18
25/16
2
2.5...3.7
22...32
25/16
capacity at maximum load.
Frame
• The terminals do not accept a conductor that is one size larger than the maximum
size
Heavy-duty
specified wire size.
use
• The maximum number of conductors per terminal is 1.
I
P
Hd
Hd
Ambient conditions
A
kW
4.8
0.75
R1
Requirement
During operation (installed for stationary use)
6.9
1.1
R1
Installation altitude
230 V drives:
7.8
1.5
R2
0 ... 2000 m (0 ... 6562 ft) above sea level.
9.8
2.2
R2
400/480 V drives:
0 ... 4000 m (0 ... 13123 ft) above sea level.
At altitudes above 2000 m (6562 ft):
1.8
0.25
R1
• only TN-S and TT grounding systems are permitted
2.4
0.37
R1
• the maximum permitted voltage for the integrated relay outputs
3.7
0.55
R1
decreases. At 4000 m (13123 ft), it is 30 V.
4.8
0.75
R1
Derating:
The output current must be derated 1% for each 100 m (328 ft) above
6.9
1.1
R1
1000 m (3281 ft).
7.8
1.5
R1
Surrounding air
Frame R0:
9.8
2.2
R2
temperature
-10 ... +50 °C (14 ... 122 °F). No frost permitted.
12.2
3.0
R3
Frames R1...R4:
17.5
4.0
R3
-10 ... +60 °C (14 ... 140 °F). No frost permitted.
25.0
5.5
R4
The output current must be derated at temperatures above +50 °C
(122 °F) as follows:
32.0
7.5
R4
• IEC types 055A-2, 039A-4, 050A-4 and UL (NEC) types 053A-2,
48.0
11.0
R4
034A-4 and 042A-4: 2% for each added 1 °C (1.8°F)
• Other types: 1% for each added 1 °C (1.8°F).
1.8
0.55
R1
Relative humidity
5 ... 95%. No condensation permitted. Maximum permitted relative
2.6
0.75
R1
humidity is 60% in the presence of corrosive gases.
3.3
1.1
R1
Contamination levels No conductive dust permitted
4.0
1.5
R1
Shock or free fall
Not permitted
5.6
2.2
R1
Dimensions and weights
7.2
3.0
R1
D
9.4
4.0
R2
12.6
5.5
R3
17.0
7.5
R3
25.0
11.0
R4
32.0
15.0
R4
38.0
18.5
R4
45.0
22.0
R4
Frame
size
P
Hd
Frame
hp
size
H1
H2
mm
in
mm
in
0.33
R0
R0
205 8.1
223 8.8 170
0.5
R0
R1
205 8.1
223 8.8 170
0.75
R1
R2
205 8.1
223 8.8 170
1.0
R1
R3
205 8.1 220 8.7
1.5
R1
R4
205 8.1 240 9.5 170
2.0
R2
Free space requirements
3.0
R2
Frame size
Above
0.33
R1
mm
0.5
R1
R0...R4
75
0.75
R1
1.0
R1
1) A side-mounted option requires approximately 20 mm (0.8 in) of space on the right side of
the drive.
1.5
R1
3.0
R2
Markings
3.0
R3
5.0
R3
The applicable markings are shown on the type designation label of the drive.
7.5
R4
10.0
R4
15.0
R4
CE
UL
RCM
0.75
R1
Safe torque off (STO)
1.0
R1
1.5
R1
The drive has a Safe torque off function (STO) in accordance with
2.0
R1
IEC/EN 61800-5-2. It can be used, for example, as the final actuator device of
3.0
R1
safety circuits that stop the drive in case of danger (such as an emergency stop
3.0
R1
circuit).
5.0
R2
When activated, the STO function disables the control voltage of the power
semiconductors of the drive output stage, thus preventing the drive from
7.5
R3
generating the torque required to rotate the motor. The control program
10.0
R3
generates an indication as defined by parameter
15.0
R4
when Safe torque off is activated, it coasts to a stop. Closing the activation
20.0
R4
switch deactivates the STO. Any faults generated must be reset before
30.0
R4
restarting.
The STO function has a redundant architecture, that is, both channels must be
used in the safety function implementation. The safety data given is calculated
for redundant use, and does not apply if both channels are not used.
Frame
WARNING! The STO function does not disconnect the voltage from the
size
main and auxiliary circuits of the drive.
2
AWG
Notes:
•
If stopping by coasting is not acceptable, stop the drive and machinery using
the appropriate stop mode before activating the STO.
16
R0
•
The STO function overrides all other functions of the drive.
16
R0
16
R1
Wiring
16
R1
The safety contacts must open/close within 200 ms of each other.
16
R1
Double-shielded twisted-pair cable is recommended for the connection. The
14
R2
maximum length of the cabling between the switch and the drive control unit is
14
R2
300 m (1000 ft). Ground the shield of the cable at the control unit only.
Validation
16
R1
16
R1
To ensure the safe operation of a safety function, a validation test is required.
The test must be carried out by a competent person with adequate expertise
16
R1
and knowledge of the safety function. The test procedures and report must be
16
R1
documented and signed by this person. Validation instructions of the STO
16
R1
function can be found in the drive hardware manual.
14
R1
Technical data
14
R2
•
10
R3
Minimum voltage at IN1 and IN2 to be interpreted as "1": 13 V DC
•
10
R3
STO reaction time (shortest detectable break): 1 ms
•
8
R3
STO response time: 2 ms (typical), 5 ms (maximum)
4
R4
•
Fault detection time: Channels in different states for longer than 200 ms
4
R4
•
Fault reaction time: Fault detection time + 10 ms
•
STO fault indication (parameter
16
R1
•
STO warning indication (parameter
16
R1
•
Safety integrity level (EN 62061): SIL 3
16
R1
•
Performance level (EN ISO 13849-1): PL e
16
R1
The drive STO is a type A safety component as defined in IEC 61508-2.
16
R1
For the full safety data, exact failure rates and failure modes of the STO
14
R1
function, refer to the drive hardware manual.
14
R2
Declarations of conformity
10
R3
10
R3
8
R4
6
R4
4
R4
4
R4
PE
Tightening
torque
AWG
N·m
lbf·in
10
1.2
11
10
1.2
11
10
1.2
11
10
1.2
11
4
2.9
26
W
M1
Ø 5 mm (0.2")
Ø 10 mm (0.4")
M2
Ø 5 mm (0.2")
Dimensions
Weights
H3
W
D
M1
M2
mm
in
mm
in
mm
in
mm
in
mm
in
kg
6.7
73
2.9 208 8.2
50
2.0
191
7.5 1.70 3.74
6.7
73
2.9 208 8.2
50
2.0
191
7.5 1.77 3.90
6.7
97
3.8 208 8.2
75
3.0
191
7.5 2.35 5.19
170
6.7
172
6.8 208 8.2 148 5.8 191
7.5 3.52 7.76
6.7 262 10.3 213 8.4 234 9.2
191
7.5 6.02 13.3
1)
Below
Sides
in
mm
in
mm
in
3
75
3
0
0
UKCA
EAC
KC
EIP green
WEEE
TÜV Nord
31.22
. If the motor is running
31.22
) delay: < 500 ms
31.22
) delay: < 1000 ms
Declaration of Conformity
Supply of Machinery (Safety) Regulations 2008
xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx
xxxxxxxxxxxxxxxxxxxxxxxxxxx
We
Manufacturer:
ABB Oy
Address:
Hiomotie 13, 00380 Helsinki, Finland.
Phone:
+358 10 22 11
declare under our sole responsibility that the following product:
Frequency converter
ACS480-04
with regard to the safety function
Safe Torque Off
is in conformity with all the relevant safety component requirements of the Supply of Machinery (Safety) Regulations 2008, when the listed safety
function is used for safety component functionality.
The following designated standards have been applied:
EN 61800-5-2:2007
Adjustable speed electrical power drive systems – Part 5-2: Safety requirements -
Functional
EN 62061:2005
Safety of machinery – Functional safety of safety-related electrical, electronic and
+ AC:2010 + A1:2013 + A2:2015
programmable electronic control systems
EN ISO 13849-1:2015
Safety of machinery – Safety-related parts of control systems. Part 1: General
requirements
EN ISO 13849-2:2012
Safety of machinery – Safety-related parts of the control systems. Part 2:
Validation
EN 60204-1:2018
Safety of machinery – Electrical equipment of machines – Part 1: General
requirements
The following other standards have been applied:
IEC 61508:2010, parts 1-2
Functional safety of electrical / electronic / programmable electronic safety-
related systems
IEC 61800-5-2:2016
Adjustable speed electrical power drive systems – Part 5-2: Safety requirements -
Functional
The product(s) referred in this declaration of conformity fulfil(s) the relevant provisions of other UK statutory requirements, which are notified in
a single declaration of conformity 3AXD10001324452.
Authorized to compile the technical file: ABB Limited, Daresbury Park, Cheshire, United Kingdom, WA4 4BT.
Helsinki, May 7, 2021
Signed for and on behalf of:
Tuomo Tarula
Harri Mustonen
Local Division Manager, ABB Oy
Product Unit Manager, ABB Oy
Document number 3AXD10001329531
lb