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9500FR EXIT DEVICE - FIRE RATED (F) RIM MOUNTED (R)
9500
INSTALLATION INSTRUCTIONS
SERIES
GENERAL NOTES
Before installing exit device, verify or note the following:
1. Fire exit hardware is to be installed only on fire doors bearing the marking "Fire Door To Be Equipped with Fire Exit Hardware".
2. Any retrofit or other field modification to a fire rated opening can potentially impact the fire rating of the opening. The exit device manufacturer makes no representations or
warranties concerning what such impact may be in any specific situation. When retrofitting any portion of an existing fire rated opening, or specifying and installing a new
fire rated opening, please consult with a code specialist or local code official (authority having jurisdiction) to ensure compliance with all applicable codes and ratings.
3. The door surface must be flat and properly reinforced at the exit device mounting locations. If door is not reinforced, the door surface may collapse or
bow-in, causing malfunction in the exit device operation.
4. Door must be properly fitted and hung.
5. The 3' exit device model can be cut to fit doors from 30 to 36" (762 to 914 mm) in width (refer to section 4).
The 4' exit device model can be cut to fit doors from 36 to 48" (914 to 1219 mm) in width (refer to section 4).
6. Determine door handing (see illustration below). Rim exit device is non-handed.
7. For wood doors or hollow metal doors use through bolts, and for metal reinforced
doors drill & tap and use machine screws. (Refer to template document).
DOOR HANDING
RIGHT HAND REVERSED
Thru-bolt
sexnut
Strike Spacer
(if required)
Strike
#12-24
A
B
B
Latchbolt
A
Vertical
Reference
Line
Horizontal
Reference
Line
LEFT HAND REVERSE SHOWN
1. DOOR PREPARATION AND EXIT DEVICE INSTALLATION
a. Prepare Door, Frame
1) It is recommended to reinforce the door at the exit device mounting locations and make all required cutouts and
holes at the door fabrication shop using dimensions provided in the installation templates.
2) Otherwise, mark the vertical and horizontal reference lines on the door interior surface of the door using
provided dimensions.
3) Main Chassis:
a) Position template on interior door surface by aligning the vertical and horizontal lines and mark the
four (4) main chassis mounting holes.
b) Drill all main chassis mounting holes as per supplied template instructions.
c) If a trim is used, use also the appropriate trim installation template (refer to section 2).
Vertical
Reference Line
Must be parallel
Door
with door edge
Jamb
Door
Stop
Horizontal
Reference Line
2 1/8" (54 mm) bore
when knob or lever
trim is used
b. Install Exit Device
1) If no trim is used, install main chassis using four (4) thru-bolts or drill and tap for #10-24 UNC if door is properly
reinforced.
2) Level rail assembly and attach the rail mounting bracket to door using two (2) thru-bolts or drill and tap for
three (3) #10-24 UNC machine screws if door is properly reinforced. Use bracket as template.
3) If trim is used refer to section 2.
Rail
Main Chassis
Assembly
Level
36" model = 30-11/16" (780mm)
48" model = 42-11/16" (1088mm)
REFERENCE
c. Frame Preparation for Strike Installation
1) Locate strike on frame by aligning the strike horizontal center with the exit device reference horizontal line.
Verify its vertical position with exit device latch.
2) Position the strike at the indicated dimension from the door stop surface.
3) Drill and tap for two (2) #12-24 UNC machine screws (A). Attach strike to frame with machine screws (A).
4) Adjust horizontal position (towards or away from the door) to ensure the device latches properly.
5) Then drill and tap for the other two #12-24 UNC machine screws (B) and fasten all screws.
BACKSET DEFINITION
Single door
Double door with mullion
9/16"
(14mm)
Vertical
Ref. Line
2 3/8"
(60 mm)
BACKSET
LEFT HAND REVERSED
Main
chassis
Lift
arm
Machine
screws (x4)
OUTSIDE
4 1/2"
(114 mm)
Template
fold line
For backset
definition see
Horizontal
section below
Reference Line
41"
(1041 mm)
Door stile must be at
least 4 1/2" (114 mm) wide
Rail
Sliding Cover,
Mounting
or Alarm Panel
Bracket
Attach rail mounting bracket to
door with two (2) machine screws
and thru-bolt sexnuts (if required)
Strike
spacer
(If req'd)
Vertical
Ref. Line
2 3/8"
(60 mm)
Verify that exit device main chassis
BACKSET
cover clears the strike as the door closes.
Rail
assembly
Push / touch
pad
2. INSTALL TRIM
a) Refer to applicable trim template and installation instructions: drill/bore holes on door as per trim
installation instructions.
b) Use mounting hardware supplied with the exit device and with applicable trim.
c) Do not over-torque trim mounting screws, and ensure door surface is not bowed-in.
CAUTION: Over-torquing may cause exit device to jam.
d) Verify that the trim operation retracts the exit device latch.
TYPICAL TRIM INSTALLATIONS
Main
chassis
cover
Thru-bolt
sexnut
Pull Trim
(9500TPDT)
Thru-bolt
sexnut
Stile
Thru-bolt
Vertical
sexnut
Ref. Line
Pull trim and chassis
mounting screws (x3)
For other escutcheons (9500TE) and thumbpiece (9500TT) trim installations, refer to the applicable trim template
and installation instructions supplied with the trim.
3. INSTALL COVERS
Finished floor
a) Attach the main chassis cover to the main chassis using supplied machine screws.
b) Attach the rail end cap to the rail mounting bracket using supplied machine screws.
c) If required, install strike filler plate using supplied mounting screws.
d) If required, install latch filler plate using supplied mounting screws.
(a)
Push bracket tightly
against rail assembly
Attach cover to chassis
assembly with four (4)
flat head machine screws
4. MODIFY RAIL
a) Confirm length of device and determine if rail cutting is required.
b) Determine length 'X' by subtracting 1 3/4" (45 mm) from 'Y'. Mark cut-off point on rail and sliding
cover and cut-off.
c) Deburr and remove all sharp edges after cutting and install as per section 1.
Backset or vertical
Strike
A
Reference Line
B
B
A
Thru-bolt
sexnut
Rail mounting
Sliding cover
or alarm panel
FOR INFORMATION REGARDING MOUNTING SCREWS SEE
NOTE #7 IN GENERAL NOTES
CAUTION:
Exit device components must be
installed flush to a flat surface
Pull Trim with
Rim Cylinder
Lever or Knob Trim
(9500TPNL)
(9500TL or 9500TK)
Main
chassis
Thru-bolt
sexnut
Door
B
A
A
B
B
B
Main Chassis
A
Trim
mounting
mounting
hardware
A
hardware
[screws (A) x4]
[screws (B) x4]
Attach pull trim
and chassis to door
using hardware
supplied with the
pull trim
NOTE: For all Fire labeled doors, it is recommended
that all cutouts be done at the fabrication
shop, as field modifications may impact the door
fire rating
(b)
Attach end cap to rail mounting
bracket with two (2)
prepared for use with strikes and latches, install
flat head machine screws
For door with stile, cut off must leave
minimum 1/2"
overlap with rail
(12.7 mm)
minimum
1/2" (12.7 mm)
minimum
X
1 3/4" (45 mm)
Y
Don't cut closer than 1 3/4" (45 mm) from lower pivot
(remove sliding cover to locate pivot)
End cap
Use 3 machine screws
or 2 machine screws
with thru-bolt/sexnuts
bracket
Drill holes at installation
Shorten tailpiece as required.
Ensure it does not interfere with
the exit device mechanism
Attach pull trim
and chassis to door
using hardware
supplied with the
pull trim
Thru-bolt
sexnut
Pull trim and chassis
mounting screws (x3)
Ensure that spindle
does not extend
past cam surface
(c)
Strike Filler
(d)
Latch Filler
Plate
Plate
On doors and frames that have been
the appropriate filler plates using flat
head wood or machine screws
NOTE: Previously prepared labelled
doors must meet the requirements in
note #2 in General Notes
CUT OFF & DEBURR
9500FR-MC-INST-EF-R2016-06