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G-Series PC Setup Software
The G-Series PC setup software is intended to provide the most comprehen-
sive sensor monitoring and programming user interface available for this
product line. Using this program, it is possible to modify sensor parameters
and view important diagnostic outputs. The Help file within the setup pro-
gram contains details on program operation, sensor programming and diag-
nostic features.
E E q q u u i i p p m m e e n n t t n n e e e e d d e e d d : :
• G-Series model sensor
• Windows PC with G-Series Setup software installed (see below)
• RS-232 to RS-422 or RS-485 serial interface converter (part no.
380077)
• Two AAA batteries for the serial interface converter
• Dual DB9 connector serial communication cable (male to female)
• Sensor power supply (+20.4 to +28.8 Vdc for sensor input voltage
option 1, or +9 to +23 Vdc for option 2)
• Mating cable for sensor (if necessary)
The G-Series Setup program is installed by first running the SETUP.EXE file
located on the "G-Series Documentation and Software" CD ROM (part no.
550971). This software can also be downloaded from
http://www.products.mtslinearsensors.com.
Table 6 - G-Series to Serial Interface Converter Wiring
D60
pin no.
Wire color
1
Gray
2
Pink
3
Yellow
4
Green
5
Red or Brown
6
White
Establishing PC Serial Communication
Caution:
Prior to initiating G-Series programming, it is critical that the user ensures that taking the sensor out of normal operating
mode or modifying the sensor's operating parameters will not cause harm to the process utilizing the G-Series sensor feed-
back, nor to any persons associated.
Complete the following steps to establish PC serial communication:
1. Turn sensor power ON. Without prompting from the PC Setup program, the sensor will operate normally and the LED display will indicate the
appropriate normal operation (see LED Codes, Table 4 on page 3 ).
2. With the sensor powered, execute the G-Series Setup program; click G-Series Field Setup shortcut on your desktop or in the "MTS Sensors" Startup
menu). If the serial port detected is correct, the program will automatically initiate serial (PC) programming mode and the sensor LEDs
should flash GREEN only. If there is a communications error, a dialog will appear giving you the options to "Abort", "Retry" or "Ignore" the error. If the
user is confident the wiring and power to the sensor are correct, click the Ignore button and the correct communications port from the dialog that
immediately follows. This dialog can also be accessed by selecting Communications on the main menu bar and then clicking on Select COM port ....
3. Normal sensor operation is resumed by either shutting down the setup program or by cycling power to the sensor.
4. Note that normal operation mode will occur when sensor power is cycled even when the G-Series setup program is running. The program must
prompt the sensor before programming mode is initiated. This occurs when the program is first executed or by selecting the Click Here to Refresh
Data at the bottom of the page or by pressing F5.
Refer to the G-Series PC setup software Help file for details on advanced programming and diagnostic features.
Function -
Digital-pulse outputs
(-) Gate for PWM
(-) Stop for Start/Stop or
Programming (RS-422)
(+) Gate for PWM
(+) Stop for Start/Stop or
Programming (RS-422)
(+) Interrogation for PWM
(+) Start for Start/Stop or
Programming (RS-422)
(-) Interrogation for PWM
(-) Start for Start/Stop or
Programming (RS-422)
Supply voltage (+Vdc)
connect to power supply
DC ground
connect to power supply
Figure 2 - Hardware Connections for the PC Setup Software
G-Series sensor
Sensor
cable
Hardware Setup Notes:
1. A converter is required to communicate via the PCs serial (RS-232) port.
The serial interface converter must be configured for RS-232 to RS-422
communication for the Digital Pulse output sensors, or for RS-232 to RS-485
communication for the Analog output sensors.
• Digital-pulse output sensors - Set the dipswitches on the top of the converter such
that "422" and "Echo On" are selected for full duplex RS-232 to RS-422
communication.
• Analog output sensors - Set the dipswitches such that "485" and "Echo Off" are
selected for half-duplex RS-232 to RS-485 communication.
2. Connect the DB9 communication cable from the PC to the serial interface converter.
3. Make sure sensor is NOT connected to the control or sensor interface. Connect
sensor and converter as shown in Table 6 below.
4. Serial PC communication can only be accomplished if the sensor is powered.
Before applying power to the sensor make sure that the appropriate
power source and ground are connected as indicated in Tables 1-3 on page 2.
PN 380077 Converter
Set for RS-422
(-) Receive
"RD A (-)"
(+) Receive
"RD B (+)"
(+) Transmit
"TD B (+)"
(-) Transmit
"TD A (-)"
No connection
on converter box
connect to power supply
No connection
on converter box
connect to power supply
4
PN 380077
Converter
DB9 Serial
cable
Function -
PN 380077 Converter
Analog outputs
Set for RS-485
Analog output
No connection
Return for pin 1
No connection
Programming
(+) Txd/Rxd "TD B (+)"
(RS-485+)
[Add jumper to "RD B (+)"]
Programming
(-) Txd/Rxd "TD A (-)"
(RS-485-)
[Add jumper to "RD A (-)"]
Supply voltage (+Vdc)
No connection
on converter box
DC ground
No connection
on converter box
Windows
PC