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3. Remove the user‑installed mounting hardware from the Collision Sensor and remove the unit.

Take the unit to a test bench equipped with a clean working surface and compressed air.

4. Ensure that the Collision Sensor returns to its reset or working position with the stem fully

extended and the alignment mark on the stem in line with the alignment mark on the cover plate

(Temporarily supply approximately 15 psi (1 bars) to the unit.

5. Peel back the gasket at the bottom center of the Collision Sensor body and locate the switch

adjustment screw.

Figure 1.5—Switch Adjustment Screw Location

6. Connect a test box per

7. Attach an interface plate to the stem of the Collision Sensor.

8. Center the Collision Sensor under the press ram (see

9. Set a dial indicator in contact with the interface plate and adjust it so that the probe is

vertical. Set the dial indicator height so that it can read at least .06" (1.5 mm) stroke. Set the

dial ring to zero.

10. Push on the press handle until the switch circuit opens and check the distance traveled on the

dial indicator.

11. If the distance traveled is greater than desired turn the adjustment screw counterclockwise. If

the distance traveled is less turn the adjustment screw clockwise.

12. Repeat steps (10) and (11) as necessary to obtain the desired switch setting.

Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 USA • Tel: 919.772.0115 • Fax: 919.772.8259 • www.ati‑ia.com

Manual, Collision Sensor Switch Replacement, SR‑82

Figure

1.1.

Document #9610‑60‑1017‑03

Figure

1.6).