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ERIODIC MAINTENANCE
100-Hour Maintenance
Every time the lift truck is serviced or every 100 hours of
truck operation, whichever comes first, perform the
following maintenance procedures:
• Check for loose or missing bolts, worn or damaged
hoses and hydraulic leaks.
500-Hour Maintenance
After each 500 hours of truck operation, in addition to the
100-hour maintenance, perform the following procedures:
• Tighten frame and backrest mounting capscrews to
115-125 ft.-lbs. (155-170 Nm).
• Tighten lower hook capscrews:
Class II / III – 120 ft.-lbs. (165 Nm).
Class IV – 235 ft.-lbs. (320 Nm).
• Apply graphite dry lube to fork carrier bearings ('Slip
Plate', 'GraphoKote' or equivalent).
• Apply chassis grease to fork cylinder rod anchors.
• Apply chassis grease to sideshifter upper bearing
grease fittings, and lower flat bearings.
• Check fork hooks and carriage bars for wear using a
wear gauge (Cascade Part No. 209509 for Class II,
209507 for Class III and 6104118 for Class IV).
1000-Hour Maintenance
After each 1000 hours of truck operation, in addition to
the 100 and 500-hour maintenance, perform the following
procedures:
• Inspect fork carrier bearings for wear and replace if
necessary.
• Inspect fork cylinder rod anchor washers for wear and
replace if necessary.
• Inspect thickness of sideshifter (if equipped) upper
and lower bearing sets. If any bearing in the set is
worn to less than 3/32 in. (2.5 mm) thickness, replace
entire bearing set (see Service Manual).
12
WARNING: After completing any service
procedure, always test each function
through five complete cycles. First test
with no load, then test with a load to
make sure the attachment operates
correctly before returning it to the job.
Frame and Backrest Mounting Capscrews (4)
Front View
Fork Carrier
Bearings (2)
Sideshifter
Lower Bearings (2)
Back (Driver's) View
FP0607.ill
Cylinder Rod
Anchors (2)
Sideshifter
Grease Fittings (2)
FP0606.ill
Lower Mounting Hook
Capscrews (4)
1849482-R2