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ASSEMBLE DOOR
SELECT:
2 x 1.850m Door Sheets
2 x 1.850m Door Sheets 1 pan
4 x 0.715m Door Top/Bottom Flashings
4 x 1.850m Door Side Flashings
1 x 1.850m Weatherstrip
6 x Hinges
1 x Padbolt Support Flashing
2 x 1.025m Door Brace Flashings
108 x Rivets
STEP 1:
•
Lay out 1 x 1.850m Door Sheet and 1 x
1 Pan Sheet on a flat surface.
•
Rivet sheets together in the centre
ensuring ends are flush with each other.
STEP 2:
•
Position door side flashings and top
and bottom flashings and assemble
door as shown, ensuring narrow
face of flashing is on the front as
per fig.1
STEP 3:
• Attach hinges to door side flashing using
rivets provided. Ensure hinge is flush
with back of door, and 60mm in from
each end as per fig.2.
• Using six rivets, attach padbolt support
as shown in fig.3.
STEP 4:
• On the back of the door, place door braces in posi-
tion as shown in fig.4.
• Ensure that the top and bottom ends of the braces
are under the door flashings as shown in fig.5 and
opposite ends of the braces overlap in the middle.
• Rivet door brace flashings onto back of door as
shown. Where possible, rivet from front of door.
STEP 5:
• Assemble second door as above but attach weather strip
flashing to back of door side flashing using six rivets ensuring
it protrudes 20mm out from door side.
fig.1
fig.2
fig.5
7
fig.3
fig.4