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2. Remove the Air Cap (#2) and clean. Ensure that all the air holes in the air cap are clean.

3. Using a brush and solvent, remove any paint deposits on the outer surface of the tip/nozzle (#3). (Apollo FS1900 cleaning

brush kit recommended).

4. Unscrew and remove the Material Adjustment Screw (#19).

5. Remove the needle spring (#20).

6. Pull the trigger and then pull the needle (#21) out through the back of the spray gun.

7. Remove the fluid nozzle (#3) with the wrench (spanner) provided.

8. Clean both fluid nozzle and needle assembly using cleaner or water and a brush.

9. Reassemble following the instructions in the next section for thorough cleaning. Make sure to oil the needle spring (#20),

the Air Valve Stem (#14) and the Gland Seal (#24) to prevent the needle from sticking.

10. To adjust the Gland nut (#23) tighten until the needle sticks, then back off the nut about 1/8 turn. Do not over tighten the

gland nut or the needle will stick. Do not under tighten or the Gland Seal will leak.

11. Check the Cup Top Gasket and replace if damaged. Always seat the cup top gasket flat in the cup groove. Failure to do

this will allow the cup to drip and impair the spray pattern due to loss of cup pressure.

6.2.2 Thorough Cleaning

Follow steps above for partial cleaning.

To further disassemble the spray gun now that you have already removed the air cap ring (#1), air cap (#2), fluid nozzle (#3)

and needle (#21), locate the air cap seal (#4). To remove the air cap seal, lay the spray gun on its side.

1. Locate the small groove on the air cap seal. You can rotate the groove to a

comfortable position for removal. (3 o'clock or 9 o'clock).

2. Place the flat tip of the wrench (spanner) in the air cap seal groove. Push in and pry up until the air cap seal pops out.

(Clean if necessary).