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1. Secure the body of the rotor in a vise with aluminum or bronze jaws and install the 01479 Spacer onto the rotor.
2. Select .003" (.08 mm) shim thickness from the 54529 Shim Pack and install these into the 01478 Front Bearing Plate.
3. Install the 02649 Bearing into the front bearing plate and install these onto the rotor.
4. Install the 01435 Collet Body onto the 45290 Rotor. (Torque to 17 N•m/150 in. lbs.)
5. Use a .001" (0.3 mm) thick feeler gauge to check the clearance between the bearing plate and the face of the rotor.
6. Clearance should be .001"-.0015" (0.3-0.4 mm). Note: If the clearance needs adjustment, repeat steps 2-6. Add or remove shims as required.
7. Use Dynabrade Air Lube 95842 (10W/NR or equivalent) to lubricate the 01480 Vanes. Install the vanes into the rotor.
8. Install the 01476 Cylinder and the 02673 Rear Bearing Plate so that the air inlet openings align with each other.
9. Position the 02696 Bearing onto the bearing journal of the rotor.
10. Use the RAISED CENTER of the 96242 Bearing Press Tool and the arbor press to install the 02696 Bearing onto the rotor and into the 02673 Rear
Bearing Plate. IMPORTANT: Carefully press the bearing onto the rotor and into the plate until the plate just touches the cylinder. This will establish a snug
fit between the bearing plates and the cylinder.
FOR MODELS WITH GOVERNORS: 48201, 48203, 48325, 48327, 48341, 48345, 48360, 48365 and 48370
11. Apply a small amount of the Loctite #243 (or equivalent) to the threads of the governor assembly and carefully install the governor onto the rotor.
LEFT HAND THREAD: Turn counterclockwise. (Torque to 0.5 - 0.9 N•m/5 - 8 in. lbs.)
FOR ALL MODELS:
12. Install the filter onto the filter cage, and install these into the housing.
13. Carefully slide the motor assembly into the housing.
14. Install the 01580 Felt Silencer onto the front of the air motor.
15. Apply a small amount of Loctite #567 (or equivalent) to the threads of the rear exhaust cover and install the cover onto the housing. (Torque to 28
N•m/250 in. lbs.)
Motor Assembly Complete. Tool Assembly Complete. Please allow 30 minutes for adhesives to cure before operating tool.
Important: Before operating, place 2-3 drops of Dynabrade Air Lube (P/N 95842) directly into air inlet with throttle lever depressed. Operate tool for 30 seconds
to determine if tool is operating properly and to allow lubricating oils to properly penetrate motor. Motor should now be tested for proper operation at 90 PSIG. If
motor does not operate properly or operates at a higher RPM than marked on the tool, the tool should be serviced to correct the cause before use.
Model
Motor
Number
hp (W)
48201
.4 (298)
48203
.4 (298)
48325
.4 (298)
48327
.4 (298)
48341
.4 (298)
48345
.4 (298)
48350
.4 (298)
48355
.4 (298)
48360
.4 (298)
48365
.4 (298)
48370
.4 (298)
Additional Specifications: Air Inlet Thread 1/4" NPT • Hose I.D. 1/4" (6 mm)
Sound Level is the pressure measurement according to the method outlined in ISO regulation ISO-15744
All Dynabrade portable pneumatic power tools are rigorously inspected and performance tested in our factory before shipping to our
customers. If a Dynabrade tool develops a performance problem and an inherent defect is found during normal use and service, Dynabrade
will warrant this tool against defects in workmanship and materials for the lifetime of the tool. Upon examination and review at our factory,
Dynabrade shall confirm that the tool qualifies for warranty status, and will repair or replace the tool at no charge to the customer. Normally
wearable parts and products are NOT covered under this warranty. Uncovered items include bearings, contact wheels, rotor blades, regulators,
valve stems, levers, shrouds, guards, O-rings, seals, gaskets and other wearable parts. Dynabrade's warranty policy is contingent upon proper
use of our tools in accordance with factory recommendations, instructions and safety practices. It shall not apply to equipment that has been
subjected to misuse, negligence, accident or tampering in any way so as to affect its normal performance. To activate lifetime warranty,
customer must register each tool at www.dynabrade.com. Dynabrade will not honor lifetime warranty on unregistered tools. A one-year
warranty will be honored on all unregistered portable pneumatic power tools. Lifetime warranty applies only to portable pneumatic tools
manufactured by Dynabrade, Inc. in the USA. Lifetime warranty applies only to the original tool owner; warranty is non-transferable.
Machine Specifications
Motor
Sound
Maximum Air Flow
RPM
Level
SCFM (LPM)
25,000
76 dB(A)
23 (651)
30,000
78 dB(A)
23 (651)
25,000
79 dB(A)
23 (651)
30,000
79 dB(A)
23 (651)
30,000
79 dB(A)
23 (651)
30,000
79 dB(A)
23 (651)
35,000
80 dB(A)
23 (651)
35,000
80 dB(A)
23 (651)
20,000
76 dB(A)
23 (651)
20,000
76 dB(A)
23 (651)
25,000
79 dB(A)
23 (651)
Lifetime Warranty
Collet
Air Pressure
Insert Size
PSIG (Bars)
1/4" & 6 mm
90 (6.2)
1/4" & 6 mm
90 (6.2)
1/4" & 6 mm
90 (6.2)
1/4" & 6 mm
90 (6.2)
1/8" & 3 mm
90 (6.2)
1/8" & 3 mm
90 (6.2)
1/8" & 3 mm
90 (6.2)
1/4" & 6 mm
90 (6.2)
1/4" & 6 mm
90 (6.2)
1/8" & 3 mm
90 (6.2)
1/8" & 3 mm
90 (6.2)
6
Loctite
®
is a registered trademark of Loctite Corp.
Weight
Length
Height
Pound (kg)
Inch (mm)
Inch (mm)
.9 (.4)
8 (202)
1.7 (44)
.9 (.4)
8 (202)
1.7 (44)
.9 (.4)
8 (202)
1.7 (44)
.9 (.4)
6.5 (166)
1.7 (44)
.9 (.4)
6.5 (166)
1.7 (44)
.9 (.4)
6.5 (166)
1.7 (44)
.9 (.4)
8 (202)
1.7 (44)
.9 (.4)
8 (202)
1.7 (44)
.9 (.4)
6.4 (162)
1.7 (44)
.9 (.4)
6.4 (162)
1.7 (44)
.9 (.4)
6.4 (162)
1.7 (44)