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10.2 Controller Troubleshoots
The controller is the center of all driving functions of the Breeze S: Speed control ,
acceleration , deceleration , EMB (Electro Magnetic Brake used as parking brake) , Reverse
drive , Speed limiting etc. . But still the functions of the controller are all connected to all the
wiring, connectors and as well the Front board, power units and batteries.
If any driving misbehave occur
Elimination troubleshoots:
The controller wiring connections are all quick connectors.
If you suspect the controller to be faulted we recommend as a quickest and way to find if the
controller is faulty, Doing it by elimination – Just replace temporarily the controller with
another working one and thus make sure if the problem is within the controller or somewhere
else.
Note: Make sure the controller have the rights parameters setup.
Check all connection of the controller, following the wiring diagram that can be found within
this maintenance manual.
Controller inform faults Codes in 2 ways:
(1) The main LED ON/Fault indication.
Trouble Shoot Table for the ON/Fault LED:
#
Description
1
Power is On in the LED
display but Scooter
does not drive. No code
shown.
2
The "LED" On/Off
Indicate the problem
By flash code sequence
2.2
* *
2.3
* * *
2.5
* * * * *
2.6
* * * * * *
2.7
* * * * * * *
2.8
* * * * * * * *
2.9
* * * * * * * * *
3
Power is On display and
a code is shown.
Scooter does not drive.
4
No power is On panel
display.
5
Jerky movement
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(2) SP1 programmer.
Probable cause
Controller fault
Wiring connectors fault.
Front board fault
Low battery .
High Battery voltage
E.M.B problem.
Throttle trip
Throttle trip
Motor disconnect
Controller fault
A known fault of the
controller has been found
Power supply or another
control system
Uncharged batteries.
Weak /Old batteries.
Repair action
Replace controller
Check repair wiring /connector.
Replace front board.
Battery empty .need to recharge
Change the charger.
Replace the battery.
Check the charger.
Check the wire from E.M.B,
Change the E.M.B.
The accelerate lever pressed
while turn the key switch to On.
Check the wires to the controller
The accelerate lever pressed
while turn the key switch to On.
Check the wires to the controller
Check the wires to the Motor.
Replace the Controller.
See follows Fault Bars table and
repair the according.
Follows (10.1)- General Control
system trouble shoot.
Charge / Check batteries and
replace if needed.