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Clean Air Intake/Cooling Areas

To ensure proper cooling, make sure the grass screen,

cooling fins, and other external surfaces of the engine

are kept clean at all times.

Every 100 hours of operation (more often under

extremely dusty, dirty conditions), remove the blower

housing and other cooling shrouds. Clean the cooling

fins and external surfaces as necessary. Make sure the

cooling shrouds are reinstalled.

NOTE: Operating the engine with a blocked grass

screen, dirty or plugged cooling fins, and/or

cooling shrouds removed, will cause engine

damage due to overheating.

Ignition System

This engine is equipped with a dependable electronic

magneto ignition system. Other than periodically

checking/replacing the spark plug, no maintenance,

timing, or adjustments are necessary or possible with

this system.

In the event starting problems should occur which are

not corrected by replacing the spark plug, see your

Kohler Engine Service Dealer for trouble analysis.

Check Spark Plug

Every 200 hours of operation, remove the spark plug,

check condition, and reset the gap or replace with new

plug as necessary. Use a Champion

equivalent) spark plug.

1. Before removing the spark plug, clean the area

around the base of the plug to keep dirt and debris

out of the engine.

2. Remove the plug and check its condition. Replace

the plug if worn or reuse is questionable.

NOTE: Do not clean the spark plug in a machine

using abrasive grit. Some grit could

remain in the spark plug and enter the

engine causing extensive wear and

damage.

3. Check the gap using a wire feeler gauge. Adjust

the gap to 1.02 mm (0.040 in.) by carefully

bending the ground electrode. See Figure 10.

4. Reinstall the spark plug into the cylinder head.

Torque the spark plug to 24.4/29.8 N·m

(18/22 ft. lb.).

Figure 10. Servicing Spark Plug.

Battery Charging

Batteries produce explosive hydrogen gas while being

charged. To prevent a fire or explosion, charge

batteries only in well ventilated areas. Keep sparks,

open flames, and other sources of ignition away from

the battery at all times. Keep batteries out of the

type RC12YC (or

reach of children. Remove all jewelry when servicing

batteries.

Before disconnecting the negative (–) ground cable,

make sure all switches are OFF. If ON, a spark will

occur at the ground cable terminal which could cause

an explosion if hydrogen gas or gasoline vapors are

present.

NOTE: Do not apply 12 volt DC to kill terminal of

Fuel Filter

Some engines are equipped with an in-line fuel filter.

Periodically inspect the filter and replace when dirty.

Use a genuine Kohler filter.

Wire Gauge

Spark Plug

Ground

Electrode

WARNING: Explosive Gas!

ignition module.

1.02 mm

(0.040 in.) Gap