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WARNING

Carbon monoxide.

Can

cause

fainting, or death.

The

exhaust

leakproof and routinely inspected.

Operating the generator set. Carbon monoxide can cause

severe nausea, fainting, or death. Be especially careful if

operating the generator set when moored or anchored under

calm conditions because gases may accumulate. If operating

the generator set dockside, moor the craft so that the exhaust

discharges on the lee side (the side sheltered from the wind).

Always be aware of others, making sure your exhaust is

directed away from other boats and buildings.

WARNING

Hazardous voltage.

Can cause severe injury or death.

Operate the generator set only when

all guards and electrical enclosures

are in place.

Short circuits.

Hazardous voltage/current can cause

severe injury or death. Short circuits can cause bodily injury

and/or equipment damage.

connections with tools or jewelry while making adjustments or

repairs. Remove all jewelry before servicing the equipment.

Installation Procedure

Note: Read all safety precautions at the beginning of

this publication before performing any work on

the generator set.

Note: Apply pipe sealant to the male threads of all pipe

fittings before installation.

Remove the generator set from service.

1.1

Press

the

generator

OFF/RESET button.

severe

nausea,

system

must

Moving parts.

Do not contact electrical

set

master

control

1.2

Disconnect the generator set engine starting

battery, the negative (--) lead first.

1.3

Remove the junction box panel(s) as needed to

access the wiring.

1.4

Remove the four controller panel screws.

Note: Clearly mark all disconnected leads from

the controller with tape to simplify

reconnection.

1.5

Disconnect the following controller connectors.

See Figure 2. See the wiring diagram found in the

operation manual for more details on wiring.

P1 (35-pin) connector

P2 (14-pin) connector

P3 (8-pin) connector

P4 Ethernet connector

Any other external leads to the controller

1. P1 (35-pin) connector

2. P2 (14-pin) connector

3. P3 (8-pin) connector

4. P4 Ethernet connector

Figure 2 Decision-Makerr 3500 Controller

1.6

Remove the controller. Save the hardware and

gasket to remount the controller into the sound

shield's controller panel later.

1.7

Assemble the mounting brackets to the generator

drip tray as shown in Figure 3. Secure using the

screws (M933-08020-SS) and washers (X-25-139)

in the quantities specified in Figure 3.

1.8

Install the bushings (X-634-28 qty. 2) to the

alternator-end mounting bracket as shown in

Figure 3, item 5.

TT-1651 4/17a