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3.2 Service Schedule, 12 kW Models
System Component or Procedure
Fuel
Flexible lines and connections
Main tank supply level
Fuel piping
Lubrication
Oil level
Crankcase breather hose
Change oil
Replace filter
Oil cooler [
Cooling
Air ducts, louvers
Exhaust Line
Leakage
Insulation, fire hazards
Obstructions or combustible materials near exhaust
outlet
DC Electrical System
Battery charger operation, charge rate (if equipped)
Remove corrosion, clean and dry battery and rack
Clean and tighten battery terminals and inspect
boots
Battery electrolyte level and specific gravity *
AC Electrical System
Tighten control and power wiring connections
Remote control system, if equipped
Visible wear or damage
Wire abrasions where subject to motion
Wire-cable insulation condition
Engine and Mounting
Visible wear or damage
Air cleaner and precleaner service [
Spark plugs
Replace stepper motor coupling and bushing
Generator
Visible wear or damage
Exercise generator set
Brushes and collector ring
Measure and record resistance readings of
windings with insulation tester (Meggerr, with
SCR assembly or rectifier and load leads
disconnected)
General Condition of Equipment
Evidence of vibration, leakage, excessive noise,
temperature, or deterioration
Interior of sound enclosure
* Not necessary for maintenance-free batteries.
[ Service more frequently under extremely dusty/dirty conditions.
Meggerr is a registered trademark of Biddle Instruments.
Meggerr is a registered trademark of Biddle Instruments.
24
Section 3 Scheduled Maintenance, 12 kW Models
Visually
See
Inspect
Check Change Clean Test
Section
X
X
X
3.3
X
X
X
X
3.6
X
3.7
X
X
X
X
3.8
X
X
X
X
X
X
X
X
X
X
X
3.5
3.4
X
D
X
X
X
D
Authorized distributor/dealer only
X
Action
R
Replace as necessary
Procedure
R
X
X
X
X
X
X
R
X
D
X
D
D
X
X
Frequency
Quarterly
Weekly
Yearly
8 hours or
before use
Yearly or 500 hours
Yearly or 100 hours
Yearly or 200 hours
Yearly or 100 hours
Yearly
Weekly
Yearly
Weekly
Monthly
Yearly
Yearly
Yearly
Yearly
Monthly
Quarterly
Six Months
3 Years or 500 hours
Weekly
Yearly or 100 hours
Yearly or 300 hours
500 hours
Quarterly
Weekly
Yearly
3 Years
Weekly
Quarterly
TP-6517 4/09